Distributed Thrust UAV Delivery for VTOL-Forward Flight Transition

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Solution Overview

Problem

Current aerial delivery systems face challenges in transitioning efficiently between vertical takeoff and landing (VTOL) and forward flight configurations, particularly in terms of thrust-borne and wing-borne lift, which affects their versatility and operational efficiency, especially in congested or remote areas.

Innovation Solution

The development of an unmanned aerial delivery system with a distributed thrust array that includes multiple propulsion assemblies for both VTOL and forward flight configurations, coupled with a package delivery module and a control system for autonomous or remote operation, enabling precise package release and sensor-aided target identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If tiltrotor aircraft use fixed wing for forward flight, then forward speed and range are improved, but downwash inefficiencies occur during vertical takeoff and landing due to interference from the fixed wing

Engineering Contradiction:
Improveforward speedVSAvoiddownwash inefficiency
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The propulsion system is divided into multiple independent distributed propulsion units that can be individually controlled. This segmentation allows the aircraft to optimize thrust distribution during different flight phases, reducing downwash interference during vertical takeoff and landing while maintaining forward speed capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The aircraft employs dynamic reconfiguration of its propulsion system, transitioning from a static fixed-wing design to a dynamic distributed propulsion architecture. The propulsion units can independently adjust their thrust vectors and operational status based on flight phase, enabling efficient vertical lift and forward flight without the energy losses associated with fixed-wing downwash interference.

Inventive Principle:
Principle #15Dynamics

2Power

If tiltwing aircraft rotate wing to vertical orientation for VTOL, then vertical thrust efficiency is improved, but control during hover becomes more difficult due to large surface area exposed to crosswinds

Engineering Contradiction:
Improvevertical thrust efficiencyVSAvoidhover control
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The single large rotating wing is segmented into multiple smaller distributed propulsion units. This segmentation reduces the effective surface area exposed to crosswinds during hover while maintaining the vertical thrust capability. Each unit can be independently controlled to provide stability and counteract crosswind effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the aircraft have specialized propulsion units with locally optimized characteristics. The distributed arrangement allows specific units to counteract crosswinds while others provide primary vertical thrust, improving hover control without sacrificing vertical thrust efficiency.

Inventive Principle:
Principle #3Local quality

3Productivity

If aerial delivery system uses distributed thrust array with multiple propulsion assemblies, then transition efficiency between VTOL and forward flight is improved, but device complexity increases

Engineering Contradiction:
Improvetransition efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Each distributed propulsion unit is designed as a universal module capable of performing multiple functions: vertical lift, forward thrust, and control surface replacement. This multi-functionality reduces the need for separate specialized components, thereby managing complexity while enabling efficient transition between flight configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The distributed propulsion units are equipped with individual control systems that enable autonomous operation and self-regulation. Each unit can independently adjust its thrust and orientation, reducing the complexity of centralized control systems while improving transition efficiency through distributed intelligence.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient transition between VTOL and wing-borne lift configurations, enhancing the system's versatility and operational efficiency, enabling precise package delivery and operation in various environments.

Implementation Method 1

The distributed thrust array includes a first plurality of propulsion assemblies configured to provide vertical thrust in the VTOL configuration and a second plurality of propulsion assemblies configured to provide forward thrust in the forward flight configuration

Methodology Applied
Scientific EffectThrust: Force

Implementation Method 2

Fixed-wing aircraft, such as airplanes, are capable of flight using wings that generate lift responsive to the forward airspeed of the aircraft

Methodology Applied
Scientific EffectLift: Aerofoil

Data Source

PatentUS11608173B2Aerial delivery systems using unmanned aircraft
Publication Date: 2023.03.21 TEXTRON INNOVATIONS INC
  • US11608173B2 patent drawing
  • US11608173B2 patent drawing
  • US11608173B2 patent drawing

AI summary

A package delivery system uses unmanned aircraft operable to transition between thrust-borne lift in a VTOL configuration and wing-borne lift in a forward flight configuration. Each of the aircraft includes an airframe having at least one wing with a distributed thrust array coupled to the airframe. The distributed thrust array includes a plurality of propulsion assemblies configured to provide vertical thrust in the VTOL configuration and a plurality of propulsion assemblies configured to provide forward thrust in the forward flight configuration. A package delivery module is coupled to the airframe. A control system is operably associated with the distributed thrust array and the package delivery module. The control system is configured to individually control each of the propulsion assemblies and control package release operations of the package delivery module. The system includes a ground station configured to remotely communicate with the control systems of the aircraft during package delivery missions.