Distributed Valve Control for Aircraft Bleed Air Stability

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Solution Overview

Problem

The pneumatic control systems in aircraft environmental control systems are unstable due to pressure fluctuations and dynamic effects, affecting the regulation of bleed air delivery from gas turbine engines.

Innovation Solution

A distributed environmental control system with a valve assembly and a distributed control system that includes local feedback controllers and sensors to stabilize the position of valves, using actuators and feedback mechanisms to achieve precise control of bleed air flow, improving system stability and response time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pneumatic control system is used to regulate bleed air delivery, then air flow regulation is achieved, but system stability deteriorates due to pressure fluctuations and dynamic effects

Engineering Contradiction:
Improvesystem stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is divided into distributed intelligent valve controllers (IVCs) that operate independently at each valve location. Each IVC contains its own microprocessor and control logic, allowing localized decision-making without requiring a centralized control system. This segmentation improves stability by isolating control functions from pressure fluctuations while maintaining overall system coordination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements closed-loop feedback control where each IVC continuously monitors valve position, air pressure, and flow conditions, then adjusts valve actuation in real-time to compensate for disturbances. The feedback mechanism includes pressure sensors and position feedback that enable the controller to maintain stable regulation despite dynamic effects in the pneumatic system.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If traditional valve control is used, then device simplicity is maintained, but control precision deteriorates under dynamic conditions

Engineering Contradiction:
Improvevalve position control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each intelligent valve controller incorporates feedback from position sensors and pressure sensors to continuously monitor valve state and adjust actuation signals. This closed-loop control enables precise valve positioning by comparing actual position with desired position and making real-time corrections, achieving high measurement precision even under dynamic flight conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system adapts its response characteristics based on operating conditions by using proportional-integral-derivative (PID) control algorithms that adjust control gains dynamically. This allows the valve control to maintain precision across varying pressure conditions, flow rates, and aircraft operational modes without requiring a completely different control strategy for each condition.

Inventive Principle:
Principle #15Dynamics

3Speed

If high rate closed loop control is implemented, then system response time is improved, but computational requirements and complexity increase

Engineering Contradiction:
Improvecontrol response speedVSAvoidcontrol system complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The high-rate control function is distributed to individual IVCs rather than centralized, allowing parallel processing of control calculations across multiple valves simultaneously. Each IVC executes control algorithms independently at high sampling rates (e.g., 1kHz or higher), achieving fast response times without overloading a single centralized processor. This distributed architecture enables speed improvement while managing computational complexity through parallelization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each IVC is designed as a self-contained unit with embedded microprocessor, sensors, and actuation control that can autonomously perform high-rate closed-loop control without requiring continuous intervention from external systems. The self-service capability includes local decision-making, real-time adjustment, and fault detection, reducing the computational burden on centralized systems while maintaining fast response times.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3395688B1Configurable high rate closed loop smart valve control
Publication Date: 2023.01.18 HAMILTON SUNDSTRAND CORP
  • EP3395688B1 patent drawing

AI summary

A distributed control system includes a local feedback controller (60), a sensor (62), and a controller (64). The local feedback controller is in communication with an actuator arranged to control a position of a valve associated with a conduit. The sensor is arranged to provide a signal indicative of at least one of a pressure, flow rate, and a temperature of a fluid within the conduit to the local feedback controller. The controller is programmed to provide a target control reference to the local feedback controller.