Distributed vertical flame burner

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Solution Overview

Problem

Conventional gas burners with concentric rings for improved heat distribution are often complex, visually unappealing, and limited in flame area, leading to efficiency issues and 'dirty flame' problems.

Innovation Solution

A burner design featuring a base with a cap that defines a distribution cavity and a convex outer surface with outlets distributed over the entire exterior surface, providing even heat distribution and flame coverage without the need for increased height or complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If concentric burner rings are used to distribute heat outwardly, then heat distribution is improved, but burner height increases and device complexity increases

Engineering Contradiction:
Improveheat distributionVSAvoidburner structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The burner surface is segmented into multiple discrete outlet openings distributed across the cap surface, rather than using continuous concentric rings. This segmentation allows heat distribution across the entire burner area while maintaining a compact, simple structure without vertical layering.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a vertical arrangement (concentric rings at different heights) to a horizontal distribution pattern (outlets spread across the cap surface). By distributing outlets in the horizontal plane rather than stacking them vertically, the burner achieves broad heat distribution without increasing height or structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If concentric burner rings are used to distribute heat outwardly, then heat distribution is improved, but burner height increases

Engineering Contradiction:
Improveheat distributionVSAvoidburner height
Core Design Contradiction:
TemperatureVSLength of stationary object

Solution Approach 1:

The invention transitions from a vertical arrangement (concentric rings at different heights) to a horizontal distribution pattern (outlets spread across the cap surface). By distributing outlets in the horizontal plane rather than stacking them vertically, the burner achieves broad heat distribution without increasing height or structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If flames are directed outwardly with large flame size, then heat distribution area is increased, but energy efficiency decreases due to dirty flame

Engineering Contradiction:
Improveflame areaVSAvoidenergy efficiency
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

Different regions of the cap surface have outlets strategically positioned to create appropriate flame characteristics in different zones. The distribution pattern ensures proper air-fuel mixing and flame attachment across the entire surface, maintaining efficiency while achieving broad heat distribution.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the flame delivery parameters by using multiple small distributed outlets instead of large centralized openings. This parameter change allows the flame to be distributed across a larger area while maintaining proper combustion efficiency and avoiding dirty flame conditions through appropriate outlet sizing and distribution.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The burner achieves efficient and even heat distribution across a larger area, enhancing cooking efficiency and aesthetics by ensuring consistent flame coverage over the entire grate surface.

Implementation Method 1

The outlets are distributed over the entire exterior surface... providing even heat distribution and flame coverage

Methodology Applied
Scientific EffectGas flow:

Implementation Method 2

a fuel-burning cooking burner includes a base defining an outer periphery and an inner open area

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10627113B2Distributed vertical flame burner
Publication Date: 2020.04.21 WHIRLPOOL CORP
  • US10627113B2 patent drawing
  • US10627113B2 patent drawing
  • US10627113B2 patent drawing

AI summary

A fuel-burning cooking burner includes a base defining an outer periphery and an inner open area. The burner further includes a cap coupled with the base around the outer periphery thereof and extending over the open area to define a distribution cavity on an interior side of the cap. The cap further defines a convex outer surface extending opposite the distribution cavity and a plurality of outlets extending through the cap from the distribution cavity to the exterior surface. The outlets are distributed over the entire exterior surface.