Support Rail Distribution Block With Dual Mounting Orientation

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Solution Overview

Problem

Existing distribution blocks for support rails are limited to a fixed orientation, making it difficult to install multiple devices on the same rail due to the need for multiple parts and complex assembly configurations.

Innovation Solution

A distribution block with a mounting assembly featuring a snap-fit device and adjustable flanges that allows for longitudinal and transverse configurations, enabling flexible orientation on the support rail.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a distribution block uses a fixed snap-fit device for mounting on a support rail, then the mounting structure is simple, but the distribution block can only be installed in one orientation, reducing installation flexibility

Engineering Contradiction:
Improvemounting orientation flexibilityVSAvoidmounting assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mounting assembly is designed with multiple snap-fit devices oriented in different directions, allowing a single distribution block to be mounted on the support rail in multiple orientations (longitudinal and transverse configurations). This multi-functional mounting assembly eliminates the need for separate distribution blocks for different orientations, directly resolving the contradiction between mounting flexibility and device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting assembly incorporates adjustable flanges that can be positioned in different orientations to accommodate both longitudinal and transverse mounting configurations. This dynamic adjustability allows the same mounting assembly to adapt to different installation requirements without increasing overall device complexity

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple different distribution blocks are designed to accommodate different orientations, then mounting flexibility is improved, but the number of parts and assembly complexity increases

Engineering Contradiction:
Improvespatial configuration adaptabilityVSAvoidnumber of parts
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

A single distribution block design incorporates a universal mounting assembly with snap-fit devices oriented in multiple directions, allowing one part to replace multiple orientation-specific parts. This reduces the quantity of different parts needed in the system while maintaining the ability to accommodate various spatial configurations in electrical cabinets

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting assembly merges multiple snap-fit devices with different orientations into a single integrated structure. This combining of multiple mounting capabilities into one assembly reduces the total number of parts required, as the same distribution block can be installed in different orientations without needing different block designs

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11777236B2Distribution block
Publication Date: 2023.10.03 TE CONNECTIVITY SOLUTIONS GMBH
  • US11777236B2 patent drawing
  • US11777236B2 patent drawing
  • US11777236B2 patent drawing

AI summary

A distribution block for attaching to a support rail extending in a support direction comprises an insulating housing, and a conductive member arranged in the insulating housing. A mounting assembly of the distribution block is connected to the insulating housing for attaching to the support rail. The distribution block is mountable on the support rail in a longitudinal configuration wherein the extension direction of the insulating housing is substantially parallel to the support direction, and in a transverse configuration wherein the extension direction of the insulating housing is transverse to the support direction.