Diverging Scavenging Duct Terminal Portion for Two-Stroke Engine

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Solution Overview

Problem

Two-stroke engines experience inefficiencies in cleaning the cylinder and reducing unburnt air and fuel mixture flowing into the exhaust duct due to the design of scavenging ducts, which allows direct suction of the mixture into the exhaust.

Innovation Solution

The scavenging ducts are designed with a terminal portion that diverges from an inlet section to an outlet section on a lateral surface of the cylinder, creating a choke that accelerates the air and fuel mixture, reducing unburnt fuel flow and facilitating efficient cleaning of the cylinder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the scavenging duct terminal portion has a substantially constant or slightly convergent cross-section, then the air and fuel mixture is accelerated towards the combustion chamber, but small amounts of the mixture are directly suctioned into the exhaust duct flowing unburnt

Engineering Contradiction:
Improvecylinder cleaning efficiencyVSAvoidunburnt fuel loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent inverts the conventional scavenging duct terminal portion design by using a diverging cross-section instead of a constant or convergent one. This inversion changes the flow dynamics so that the mixture accelerates through a choking effect at the duct exit, improving cylinder cleaning while preventing direct suction into the exhaust duct

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the geometric parameter of the scavenging duct terminal portion from constant/slightly convergent cross-section to diverging cross-section. This parameter change creates a choking effect that accelerates the mixture flow and improves both cylinder cleaning efficiency and reduces unburnt fuel loss

Inventive Principle:
Principle #35Parameter changes

2Speed

If the scavenging duct terminal portion cross-section is diverging, then the mixture flow speed increases and cylinder cleaning improves, but the duct geometry becomes more complex

Engineering Contradiction:
Improvemixture flow speedVSAvoidduct geometry complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the cross-sectional geometry of the scavenging duct terminal portion to be diverging. This single geometric parameter change achieves flow acceleration and improved cylinder cleaning without requiring complex multi-component structures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The scavenging duct is segmented into distinct portions: an initial portion extending parallel to the cylinder and a terminal portion with diverging cross-section extending transversely. This segmentation allows the terminal portion to be optimized for flow acceleration while maintaining simplicity in the overall duct design

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the directionality and speed of the air and fuel mixture flow into the combustion chamber, improving cylinder cleaning and reducing unburnt fuel in the exhaust, while allowing for cost-effective and simplified manufacturing through die-casting.

Implementation Method 1

the inlet section of the terminal portion may define a choke in the scavenging duct. Thus, the flow of the air and fuel mixture that flows along the scavenging duct is accelerated at the initial section of the terminal portion i.e. the choke, and then projected into the combustion chamber at a higher speed

Methodology Applied
Scientific EffectChoke: De Laval Nozzle

Implementation Method 2

The airflow which flows along the venturi pipe generates a depression which, through the dispensing nozzle, intakes the fuel from the tank and it with the air directed towards the pumping chamber

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Data Source

PatentUS10767550B2Two-stroke internal combustion engine
Publication Date: 2020.09.08 EMAK
  • US10767550B2 patent drawing
  • US10767550B2 patent drawing
  • US10767550B2 patent drawing

AI summary

Herein described is a two-stroke internal combustion engine (100), comprising: a cylinder (135) having a pre-set central axis (B); a piston (145) slidably coupled to the cylinder (135) and suitable to divide the interior volume thereof into two distinct chambers, including a combustion chamber (150) and a pumping chamber (155); an intake duct (160) communicating with the pumping chamber (155); an exhaust duct (170) communicating with the combustion chamber (150); and at least one scavenging duct (180) suitable to place the pumping chamber (155) in communication with the combustion chamber (150); wherein said scavenging duct (180) comprises a terminal portion (190) leading to the combustion chamber (150) which extends with configuration diverging from an inlet section (200) up to an outlet section (205) obtained on a lateral surface of the cylinder (135).