Temperature control apparatus with heat exchanging unit divided into evaporator and condenser sections

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Solution Overview

Problem

Conventional temperature control apparatuses for communication cabinets require complex internal pipeline configurations and multiple components, leading to increased costs, manufacturing time, and assembly errors.

Innovation Solution

A heat exchanging unit with simultaneous condenser and evaporator functions, comprising a divided structure with heat-dissipating fins and a pipe that runs through both heat exchanging portions, connected to a compressor and circulation loop, reducing the number of components and welding processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional heat-pipe heat exchangers and air-conditioner heat exchangers are integrated, then temperature control function is achieved, but device complexity increases due to multiple components and complicated pipeline configuration

Engineering Contradiction:
Improvetemperature control functionVSAvoidpipeline configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the condenser and evaporator into a single heat exchanging unit with one continuous pipe that runs through both heat exchanging portions, eliminating the need for separate heat pipe heat exchangers and reducing pipeline complexity while maintaining temperature control functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single heat exchanging unit performs multiple functions by having one pipe serve both as condenser and evaporator through its different portions, allowing the system to achieve both cooling and heating functions without requiring separate dedicated components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple heat-pipe heat exchangers and components are used, then temperature control function is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvetemperature control functionVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent combines multiple heat exchanger functions into a single integrated unit, reducing the total number of components that need to be manufactured, procured, and assembled, thereby lowering manufacturing costs while maintaining full temperature control capability

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple heat-pipe heat exchangers are integrated, then temperature control function is achieved, but manufacturing time increases due to complex welding processes

Engineering Contradiction:
Improvetemperature control functionVSAvoidmanufacturing time
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent integrates the condenser and evaporator into one continuous pipe structure, dramatically reducing the number of welding joints required compared to connecting multiple separate heat pipe heat exchangers, thereby缩短ing manufacturing time and improving productivity

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If multiple components and welding processes are used, then temperature control function is achieved, but assembly errors increase

Engineering Contradiction:
Improvetemperature control functionVSAvoidassembly errors
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent reduces assembly complexity by integrating multiple functions into a single heat exchanging unit with continuous piping, minimizing the number of connection points and welding operations where assembly errors could occur, thereby improving manufacturing precision

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for a more compact, cost-effective temperature control apparatus with enhanced functionality and increased heat-dissipation surface, while minimizing assembly errors.

Implementation Method 1

The heat-dissipating fins are configured to cool the at least one pipe

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 2

The heat-dissipating fins are configured to cool the at least one pipe

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

The compressor compresses the working fluid for performing the temperature regulation function

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

The heat exchanging unit comprises a plurality of heat-dissipating fins and at least one pipe. The at least one pipe runs in the first heat exchanging portion and then runs in the second heat exchanging portion

Methodology Applied
Scientific EffectHeat exchange: Conduction (thermal)

Data Source

PatentUS20250052515A1Temperature control apparatus with heat exchanging unit divided into evaporator and condenser sections
Publication Date: 2025.02.13 DELTA ELECTRONICS INC(CN)
  • US20250052515A1 patent drawing
  • US20250052515A1 patent drawing
  • US20250052515A1 patent drawing

AI summary

The temperature control apparatus comprises a heat exchanging unit and a working fluid. The heat exchanging unit is independently disposed and divided into a first heat exchanging portion disposed at a first environment and a second heat exchanging portion disposed at a second environment. The heat exchanging unit has a plurality of heat-dissipating fins and a pipe running in the first heat exchanging portion and then running in the second heat exchanging portion. The pipe has an inlet and an outlet disposed in the first and second heat exchanging portions respectively. The pipe has a larger pipe diameter around the inlet and the outlet, and has a smaller pipe diameter away from the inlet and the outlet. The smaller pipe diameter of the pipe has the capillary function for regulating the pressure of the working fluid in the first and second heat exchanging portions.