Digital Light Processor Imaging Ellipsometer with Scheimpflug Optics

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing imaging ellipsometer and polarimeter systems lack efficient methods to process and image electromagnetic radiation reflecting from multiple regions of a sample, particularly in systems using multiple detector elements like CCDs, which limits their ability to provide detailed and focused images.

Innovation Solution

The application of Digital Light Processors (DLPs) with an array of controllable microscopic mirrors to image and direct electromagnetic radiation from multiple regions of a sample onto a single detector element, while maintaining the Scheimpflug condition for focused imaging, allowing for sequential monitoring and interpretation of images from different locations on the sample surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple detector elements (such as CCDs) are used to image electromagnetic radiation from different sample regions, then imaging coverage is improved, but device complexity increases

Engineering Contradiction:
Improveimaging coverageVSAvoiddetector element quantity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the imaging function into two separate components: a single detector element that remains stationary, and a Digital Light Processor (DLP) that sequentially directs light from different sample regions to the detector. This segmentation allows the system to achieve multi-region imaging coverage without requiring multiple detector elements, thereby reducing device complexity while maintaining imaging coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a Digital Light Processor (DLP) as an intermediary device between the sample and the single detector element. The DLP acts as a mediator that dynamically redirects electromagnetic radiation from multiple sample regions to the single detector in sequence, enabling the detector to capture information from different locations without physically moving or multiplying detector elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single detector element is used to monitor sequential images from multiple sample regions, then device complexity is reduced, but imaging speed decreases

Engineering Contradiction:
Improvedetector element quantityVSAvoidimaging speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent employs periodic action through the rapid sequential switching of the Digital Light Processor (DLP) micro-mirrors, which periodically redirect light from different sample regions to the single detector element. This high-speed periodic switching creates the perception of simultaneous multi-region imaging, thereby maintaining imaging speed and productivity despite using only a single detector element.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If Digital Light Processor is introduced to direct light sequentially, then device complexity increases, but imaging precision is improved

Engineering Contradiction:
Improveimaging precisionVSAvoidsystem structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies the copying principle by using the Digital Light Processor to create sequential optical copies of different sample regions and directing them to a single detector element. Each micro-mirror in the DLP acts as a copying mechanism that captures light from a specific sample location and reproduces it at the detector plane, enabling precise imaging of multiple regions through sequential copying rather than simultaneous detection.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient imaging and analysis of electromagnetic radiation from multiple sample regions using a single detector element, providing a sequential output that can be interpreted as images of different locations, thereby improving the imaging capabilities of systems like ellipsometers and polarimeters without the need for multiple detector elements.

Implementation Method 1

Digital Light Processors (DLPs) with an array of controllable microscopic mirrors to image and direct electromagnetic radiation

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a first focusing means for focusing electromagnetic radiation reflecting from the sample; a second focusing means for focusing electromagnetic radiation provided thereto from the at least one microscopic mirror onto the at least one detector element

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS8345241B1Application of digital light processor in imaging ellipsometer and the like systems
Publication Date: 2013.01.01 J A WOOLLAM CO
  • US8345241B1 patent drawing
  • US8345241B1 patent drawing
  • US8345241B1 patent drawing

AI summary

Application of digital light processor (DLP) systems in an imaging ellipsometer or imaging polarimeter with a focusing means, sample and detector arranged to meet the Scheimpflug condition.