DMD Micromirror Refresh Control for Automotive Lamp Hinge Memory

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Solution Overview

Problem

Digital Micromirror Devices (DMDs) in automotive lamps face issues with hinge memory due to prolonged on or off states, leading to image quality degradation and startup delays, exacerbated by high temperatures near semiconductor light sources.

Innovation Solution

Implementing a refresh operation that repeatedly switches micromirrors between on and off states during the enable period when illumination light is turned off, using pulse width modulation (PWM) control to prevent hinge sticking and execute the refresh operation during initialization, shutdown, or when temperature exceeds a threshold.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the DMD is supplied with power to be set to the enable state in advance to reduce startup delay, then the startup response time is improved, but hinge memory occurs due to micromirrors being fixedly set to the turn-off side

Engineering Contradiction:
Improvestartup delayVSAvoidhinge memory
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies periodic action by implementing a refresh operation that cyclically switches micromirrors between on and off states during the enable period. This periodic switching prevents the hinges from remaining in a fixed position, thereby eliminating hinge memory while maintaining the DMD in the enable state for quick startup response.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies preliminary action by performing the refresh operation during the enable period before actual image display begins. This preliminary switching action prepares the micromirrors to avoid hinge memory formation, ensuring both quick startup and reliable operation without requiring power-off periods.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If micromirrors are continuously set to on state or off state for prolonged periods, then the light distribution pattern is maintained, but hinge memory occurs leading to image quality degradation

Engineering Contradiction:
Improvelight distribution patternVSAvoidhinge memory
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent implements periodic switching of micromirrors during the enable period through refresh operations. This periodic action maintains hinge flexibility by preventing prolonged static positioning, while the overall light distribution pattern remains stable through controlled switching sequences that occur during intervals when illumination is off or during frame periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent maintains continuous useful action by keeping the DMD in the enable state with continuous power supply, performing refresh operations without transitioning to power-off state. This ensures the DMD remains ready for immediate image display while the refresh operations subtly maintain hinge health through periodic micromirror switching.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If the DMD operates at high temperature near semiconductor light sources, then the automotive lamp achieves compact design, but hinge memory occurs more readily causing image quality degradation

Engineering Contradiction:
Improvecompact designVSAvoidhinge memory
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies periodic action by implementing refresh operations that cyclically switch micromirrors during the enable period. This periodic switching counteracts the increased hinge memory tendency caused by high temperature operation, maintaining hinge flexibility and preventing image quality degradation despite the compact high-temperature environment.

Inventive Principle:
Principle #19Periodic action

4Reliability

If micromirrors are switched frequently between on and off states, then hinge memory is suppressed, but image quality may degrade due to excessive switching

Engineering Contradiction:
Improvehinge memory suppressionVSAvoidimage quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent implements periodic switching at a controlled frequency during the enable period, balancing hinge memory suppression with image quality maintenance. The refresh operations occur at intervals that prevent hinge stiffening while minimizing disruption to the displayed image, typically synchronized with frame rates or illumination off-periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies partial action by performing refresh operations only during specific periods (enable state with illumination off, or during frame intervals) rather than continuous switching. This partial refreshing is sufficient to prevent hinge memory while avoiding excessive switching that would degrade image quality, achieving the optimal balance.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses hinge memory, preventing image quality degradation and reducing startup delays by ensuring micromirrors are set to the flat state, while avoiding conflicts with turn-on instructions and temperature-induced issues.

Implementation Method 1

a patterning device including a digital micromirror device (DMD) structured to spatially modulate and reflect the illumination light according to a pattern signal

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

By switching the tilting angle of each micromirror 104, such an arrangement allows light to be turned on and off for each pixel

Methodology Applied
Scientific EffectMechanical tilting:

Data Source

PatentUS11408579B2Automotive lamp and control method for DMD
Publication Date: 2022.08.09 KOITO MFG CO LTD
  • US11408579B2 patent drawing
  • US11408579B2 patent drawing
  • US11408579B2 patent drawing

AI summary

An illumination apparatus generates illumination light. A patterning device includes a digital micromirror device (DMD) configured to spatially modulate and reflect the illumination light according to a pattern signal. A DMD controller generates the pattern signal. The DMD controller generates a refresh pattern signal for repeatedly turning on and off micromirrors in a period in which the DMD is set to the enable state and the illumination light is turned off.