Direct Methanol Fuel Cell Gas Phase Fuel Supply

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Solution Overview

Problem

Direct methanol fuel cells face issues with methanol crossover, leading to reduced energy density and output due to incomplete fuel consumption and reverse electromotive force, especially when using high-concentration aqueous methanol solutions.

Innovation Solution

Supplying alcohol in a gaseous state, with minimal water content, to the fuel electrode, allowing for enhanced diffusibility and reactivity, and utilizing water generated at the air electrode to react with the alcohol at the fuel electrode, thereby reducing crossover and maintaining high energy density without external accessories.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-concentration aqueous methanol solution is supplied to the fuel electrode, then energy density is improved, but methanol crossover increases leading to reduced output

Engineering Contradiction:
Improveenergy densityVSAvoidoutput
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent changes the physical state parameter of methanol from liquid to gas phase. By supplying methanol in gaseous form instead of aqueous solution, the system achieves both high energy density (pure methanol) and reduced crossover (gas phase diffusion control), resolving the contradiction between energy density and output

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition of methanol from liquid to gas. The fuel supply unit vaporizes liquid methanol before supplying it to the fuel electrode, enabling the use of high-concentration methanol while controlling crossover through phase-controlled diffusion, thus maintaining both high energy density and output

Inventive Principle:
Principle #36Phase transitions

2Ease of operation

If methanol is supplied in liquid state or as aqueous solution, then ease of supply is improved, but diffusibility and reactivity at fuel electrode deteriorate

Engineering Contradiction:
Improveease of supplyVSAvoiddiffusibility and reactivity
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent changes the physical state parameter of methanol from liquid to gas phase. By supplying methanol in gaseous form instead of aqueous solution, the system achieves both high energy density (pure methanol) and reduced crossover (gas phase diffusion control), resolving the contradiction between energy density and output

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition of methanol from liquid to gas. The fuel supply unit vaporizes liquid methanol before supplying it to the fuel electrode, enabling the use of high-concentration methanol while controlling crossover through phase-controlled diffusion, thus maintaining both high energy density and output

Inventive Principle:
Principle #36Phase transitions

3Object-affected harmful factors

If water is added to dilute methanol to reduce crossover, then crossover is reduced, but energy density deteriorates

Engineering Contradiction:
ImprovecrossoverVSAvoidenergy density
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent changes the physical state parameter of methanol from liquid to gas phase. By supplying methanol in gaseous form instead of aqueous solution, the system achieves both high energy density (pure methanol) and reduced crossover (gas phase diffusion control), resolving the contradiction between energy density and output

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transition of methanol from liquid to gas. The fuel supply unit vaporizes liquid methanol before supplying it to the fuel electrode, enabling the use of high-concentration methanol while controlling crossover through phase-controlled diffusion, thus maintaining both high energy density and output

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes fuel crossover, maintains high energy density, and allows for a more compact fuel cell design by utilizing water generated during the reaction, ensuring efficient and stable power generation.

Implementation Method 1

supplying alcohol in a gaseous state, with minimal water content, to the fuel electrode, allowing for enhanced diffusibility and reactivity

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a polymer solid electrolyte is used to form an ion-permeable electrolyte membrane

Methodology Applied
Scientific EffectIon permeation: Permeation

Implementation Method 3

methanol and water react with each other in a molar ratio of 1:1 on the fuel electrode side... Fuel electrode: CH3OH+H2O→CO2+6H++6e−... Air electrode: 3/2O2+6H++6e−→3H2O

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS7858254B2Electrochemical energy generating apparatus and method of driving the same
Publication Date: 2010.12.28 MURATA MFG CO LTD
  • US7858254B2 patent drawing
  • US7858254B2 patent drawing
  • US7858254B2 patent drawing

AI summary

An electrochemical energy generating apparatus with which the crossover of a fuel can be suppressed and a method of driving the apparatus are disclosed. The electrochemical energy generating apparatus (e.g., a fuel cell system) includes an electrochemical device (fuel cell) which has an electrolyte membrane 6 clamped between opposed electrodes and which generates electrochemical energy by a reaction of an alcohol with water at one (fuel electrode) of the electrodes and a fuel evaporating section by which a fuel including said alcohol and substantially not containing water is supplied in a gaseous state to the side of the one of the electrodes of the electrochemical device. The method of driving the electrochemical energy generating apparatus 1 includes supplying the fuel in the gaseous state to the one of the electrodes by the fuel evaporating section.