DNA-Derived Graphitic Carbon Nanostructures via Protective Coating

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Solution Overview

Problem

DNA's limited chemical stability prevents the use of DNA nanostructures as templates for high-temperature synthesis of inorganic materials, as DNA degrades at temperatures above 130°C, making it challenging to achieve pattern transfer and crystallization of materials like porous carbon.

Innovation Solution

A method involving the deposition of a protective Al2O3 layer via thin film techniques such as atomic layer deposition over DNA nanostructures, allowing for high-temperature carbonization while maintaining the DNA's shape and structure, followed by removal of the protective layer to preserve the carbonized nanostructures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If high temperature is applied to carbonize organic materials, then graphitic carbon materials with desired properties are produced, but DNA nanostructures degrade and lose their structural integrity

Engineering Contradiction:
Improvecarbonization temperatureVSAvoidDNA structural stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

A protective coating layer is applied to the DNA nanostructure before the carbonization process. This preliminary protective action allows the subsequent high-temperature treatment to proceed without degrading the DNA template, enabling pattern transfer at temperatures above 500°C that would otherwise destroy the DNA structure

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protective coating acts as an intermediary between the DNA template and the harsh high-temperature carbonization environment. This intermediate layer shields the DNA from thermal degradation while permitting the carbonization of the organic material to occur, thereby resolving the contradiction between achieving high-temperature carbonization and maintaining DNA structural stability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If high temperature treatment is applied to achieve material crystallization, then desired material properties are obtained, but DNA-based templates cannot maintain their shape and structure

Engineering Contradiction:
Improvepattern transfer qualityVSAvoidDNA nanostructure shape
Core Design Contradiction:
Manufacturing precisionVSShape

Solution Approach 1:

The protective coating is deposited onto the DNA nanostructure before high-temperature treatment, creating a shield that maintains the template's shape during crystallization processes. This preliminary protective measure enables the DNA to retain its nanoscale topography even when exposed to temperatures that would normally cause complete structural collapse

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protective coating serves as an intermediary that decouples the requirements for high-temperature material crystallization from the structural stability of the DNA template. By placing this intermediate protective layer between the heat source and the DNA, the system can achieve high-temperature treatment benefits while preserving the template's shape and structural integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach successfully conserves the shape and structure of DNA nanostructures during carbonization, enabling the production of graphitic carbon nanostructures with preserved nanoscale topography and properties, suitable for applications in aerospace, thermal management, and energy storage.

Implementation Method 1

forming a protective layer over the organic composition

Methodology Applied
Scientific EffectAtomic layer deposition: Chemical Vapour Deposition

Implementation Method 2

increasing temperature to carbonize the organic composition

Methodology Applied
Scientific EffectCarbonization: Pyrolysis

Data Source

PatentUS11739421B2Synthesis of structured carbon material from organic materials
Publication Date: 2023.08.29 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US11739421B2 patent drawing
  • US11739421B2 patent drawing
  • US11739421B2 patent drawing

AI summary

A carbonized composition is formed by a process including providing an organic composition formed into a predetermined configuration, forming a protective layer over the organic composition, increasing temperature to carbonize the organic composition and form the carbonized composition, and removing the protective layer from the carbonized composition, wherein the carbonized composition has substantially the predetermined configuration. In a number of embodiments, the organic composition includes a nucleic acid. In a number of embodiments, the organic composition consists of a nucleic acid. The nucleic acid may, for example, be DNA.