Modular Dock Frame With Self-Squaring Cross-Braces
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Solution Overview
Problem
The installation of marine dock structures such as docks, piers, and gang planks is complex, time-consuming, and prone to errors, requiring multiple people and tools, and existing structures are difficult to modify, disassemble, and store efficiently, posing safety and durability concerns.
Innovation Solution
A steel frame system with self-squaring cross-brace mounting brackets and hot-dip galvanized components that allows for easy assembly, modification, and disassembly of dock structures, enabling single-person assembly and customization, with features like floatation devices and rollers for adaptability and compact storage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional dock structures are used, then structural stability is achieved, but installation complexity and time consumption increase significantly
Solution Approach 1:
The dock structure is divided into modular sections with standardized connection points. Each section can be independently assembled and then connected to form the complete dock, simplifying the installation process while maintaining structural integrity through the modular design.
Solution Approach 2:
Connection brackets and mounting points are pre-positioned and pre-drilled during manufacturing. This preliminary preparation eliminates the need for complex field measurements and adjustments during installation, reducing installation complexity while ensuring proper structural alignment.
2Strength
If traditional dock structures are used, then structural strength is maintained, but installation time and labor requirements increase
Solution Approach 1:
The dock is segmented into pre-fabricated modules that can be quickly assembled on-site. Each module maintains the required structural strength through standardized reinforcement patterns, while the modular nature dramatically reduces assembly time compared to traditional monolithic construction.
Solution Approach 2:
Traditional mechanical fastening methods requiring multiple tools and steps are replaced with integrated connection systems that use simplified coupling mechanisms. The pre-positioned brackets and standardized connection points allow for rapid assembly with minimal tools, reducing installation time while maintaining structural strength.
3Duration of action of stationary object
If docks are designed for permanence, then durability is improved, but adaptability and ease of modification decrease
Solution Approach 1:
The modular section design allows individual modules to be easily added, removed, or reconfigured without affecting the entire structure. This segmentation enables adaptation to changing needs while each module maintains durability through standardized robust construction and materials.
Solution Approach 2:
The connection system is designed to be both secure for permanent installation and easily disassembled for modification. The standardized connection points and brackets provide stable, durable joints that can be repeatedly assembled and disassembled without compromising structural integrity, enabling the dock to adapt over time.
4Manufacturing precision
If complex alignment tools and multiple persons are used during installation, then alignment precision is improved, but device complexity and labor requirements increase
Solution Approach 1:
Alignment features such as guide rails, positioning pins, and pre-marked connection points are incorporated into the modular sections during manufacturing. This preliminary preparation ensures precise alignment during assembly without requiring complex alignment tools or multiple persons, simplifying the installation process while maintaining high precision.
Data Source
AI summary
The subject invention relates to a method for affixing two or more structures to be used in connection with a floating dock, stationary dock, gang plank, swim platform, or the like. The subject invention more specifically discloses a deck structure which is comprised of one or more sections which are adapted to be interconnected, wherein said sections are comprised of a frame, and a deck, wherein the frame is comprised of a first box-channel on a first side of the frame, a second box-channel on the second side of the frame, and at least two self-squaring cross braces, wherein the self-squaring cross braces are attached to both the first side and the second side of the frame, and wherein the deck is attached to the top side of the frame.