Loading Dock Signal Light Sensing for Driver Status Alerts

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Solution Overview

Problem

Existing truck loading and unloading systems at distribution centers lack efficient notification mechanisms for drivers, leading to increased vigilance and potential inefficiencies due to reliance on visual signaling that may be missed, especially when outdated software or dock malfunctions are not detected.

Innovation Solution

A truck loading and unloading status notification system that includes an audible and visual mobile alert device, which reads a dock signal light system and provides notifications when the signal light changes, indicating loading/unloading completion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If drivers rely on visual signaling at the loading dock, then drivers can receive loading status information, but drivers must maintain constant vigilance which increases time consumption and risk of missed signals

Engineering Contradiction:
Improveloading status informationVSAvoiddriver waiting time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The system implements feedback by detecting the dock signal light state through a light sensor and automatically notifying the driver via audio/visual outputs when the loading status changes, eliminating the need for driver vigilance while ensuring information delivery

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The notification system performs self-service by autonomously monitoring the dock signal light and initiating notifications without driver intervention, allowing the system to manage its own information delivery function

Inventive Principle:
Principle #25Self-service

2Reliability

If drivers maintain constant vigilance to catch signal light changes, then drivers can receive timely notifications, but driver workload and stress increase

Engineering Contradiction:
Improvesignal detection reliabilityVSAvoiddriver operation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The light sensor and notification system serve as an intermediary between the dock signal light and the driver, automatically detecting signal changes and delivering notifications, thereby relieving the driver of the burden of constant monitoring while ensuring reliable signal detection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the dock signal light system is used alone, then the system is simple and reliable, but the driver may miss the signal change notification

Engineering Contradiction:
Improvenotification delivery reliabilityVSAvoidnotification system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A light sensor is introduced as an intermediary to detect the dock signal light state and trigger notifications, enhancing notification delivery reliability while adding only minimal system complexity through the sensor and notification components

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces the purely visual mechanical signaling method with an automated detection and notification system using light sensors and electronic outputs, improving reliability by eliminating human error in signal perception

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances driver awareness and efficiency by providing timely notifications without requiring constant vigilance, reducing the risk of missed signals and improving distribution center operations.

Implementation Method 1

a light sensor that detects a change in which signal light of a loading dock signal light assembly is illuminated, and that generates one or more detection signals in response to that detected change

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS12466672B2Loading dock signal light change indicator
Publication Date: 2025.11.11 LIGHT SPIKE IND LLC
  • US12466672B2 patent drawing
  • US12466672B2 patent drawing
  • US12466672B2 patent drawing

AI summary

Loading dock signal light change indicator apparatuses and systems including light sensors that detect a change from illumination of a red signal light to illumination of a green signal light from a loading dock signal light assembly, and that generate one or more detection signals in response to that detected change. The apparatuses and systems may additionally include one or more transmitters that transmits one or more wireless signals in response to the one or more light sensor signals, and a receiver that receives the one or more wireless signals from the transmitter(s). The receiver may be a mobile device, such as a smart phone. The receiver may then emit an audio, visual, an/or tactile signal in response to receiving the one or more wireless signals.