Docking Station Connector Module Indexing Alignment
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Solution Overview
Problem
Existing docking stations face challenges in usability for non-technical users due to complex connector insertion and sizing issues, with small variations in manufacturing leading to improper interface and limited compatibility with connectors of varying sizes.
Innovation Solution
A docking station design featuring a connector module with prepositioned electrical connectors and a precision positioning mechanism using indexing members to securely align and orient the module within a base member, allowing for easy connection of external connectors of varying sizes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If positioning voids are precisely sized for particular external connectors, then manufacturing precision is improved, but adaptability deteriorates
Solution Approach 1:
The docking station is designed with a universal docking surface that can accommodate multiple types of connectors (USB, HDMI, DisplayPort, etc.) through a single interface. The connector module uses standardized positioning features that work with various connector types, eliminating the need for precisely sized voids for each specific connector type while maintaining accurate positioning.
2Reliability
If integral fastening mechanism is provided, then reliability is improved, but ease of operation deteriorates
Solution Approach 1:
The docking station incorporates a spring-loaded retention mechanism that automatically secures connectors upon insertion. The connector module uses elastic fingers that engage with the electronic device's ports, providing secure fastening without requiring user intervention. This self-securing mechanism ensures reliable connections while maintaining ease of operation.
3Device complexity
If positioning voids are used, then device complexity is reduced, but manufacturing precision deteriorates
Solution Approach 1:
The connector module is pre-assembled with integrated positioning features and fastening mechanisms before being installed in the docking station. The module includes pre-positioned elastic fingers and alignment features that ensure precise interface alignment with the electronic device, eliminating the need for complex precision machining of individual positioning voids in the docking station body.
Data Source
AI summary
Disclosed is a connector module for attaching a plurality of external connectors to an electronic device, comprising a first plug insert injection molded with the connector module, a second plug insert injection molded with the connector module, a first port insert injection molded with the connector module, a second port insert injection molded with the connector module, a first electrical connection between the first plug and the first port, the first electrical connection being insert injection molded with the connector module, a second electrical connection between the second plug and the second port, the second electrical connection being insert injection molded with the connector module, and a first indexing member.