Docking Station Pad Cleaning System for Autonomous Mopping Robots

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Solution Overview

Problem

Autonomous cleaning robots that perform both vacuuming and mopping operations require frequent replacement or cleaning of mopping pads, increasing user interaction and labor during cleaning missions.

Innovation Solution

A mobile cleaning robot and docking station system that allows the robot to autonomously clean or refresh its mopping pad by spraying fluid and scraping debris, reducing user interaction and enhancing robot autonomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a pad type mopping system is used in a two-in-one robot, then both debris extraction and mopping operations can be performed on hard surfaces, but the cleaning pad requires frequent cleaning or replacement during cleaning missions

Engineering Contradiction:
Improvecleaning capabilityVSAvoidcleaning time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The docking station includes an automated pad cleaning system with a cleaning head that sprays fluid onto the pad and uses a scraper to remove debris. The system autonomously cleans the pad without user intervention, allowing the robot to maintain cleaning capability during missions by automatically refreshing the pad at the docking station.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pad cleaning system performs cleaning operations in advance before the pad becomes fully soiled, or immediately after the robot returns to the docking station. This preliminary or timely cleaning prevents complete pad saturation with debris, extending the operational life of the pad between major cleanings or replacements.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a pad type mopping system is used in a two-in-one robot, then both debris extraction and mopping operations can be performed on hard surfaces, but user interaction and labor are increased during cleaning missions

Engineering Contradiction:
Improvecleaning capabilityVSAvoiduser interaction
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The docking station autonomously performs pad cleaning operations using a cleaning head that sprays fluid and scrapes the pad. The system detects when the robot has returned and automatically initiates the cleaning sequence without requiring the user to manually remove, clean, or replace the pad, significantly reducing user labor and interaction.

Inventive Principle:
Principle #25Self-service

3Reliability

If the cleaning pad is manually cleaned or replaced by the user, then the mopping system can maintain effectiveness, but cleaning times increase and user labor increases

Engineering Contradiction:
Improvemopping effectivenessVSAvoidcleaning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The automated pad cleaning system at the docking station maintains pad effectiveness by continuously removing debris through fluid spraying and mechanical scraping. This automation ensures the pad remains effective for mopping without requiring user intervention, thereby maintaining reliability while dramatically improving productivity by eliminating manual cleaning tasks.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces user interaction and increases the autonomy of the cleaning robot by enabling it to maintain its mopping pad during or after a cleaning mission, improving efficiency and reducing labor requirements.

Implementation Method 1

a nozzle configured to discharge a fluid onto the cleaning pad

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Implementation Method 2

remove debris from the cleaning pad

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS20220400925A1Pad Cleaning System for Robotic Vacuum Cleaners
Publication Date: 2022.12.22 IROBOT CORP
  • US20220400925A1 patent drawing
  • US20220400925A1 patent drawing
  • US20220400925A1 patent drawing

AI summary

A docking station for a mobile cleaning robot can include a base portion configured to receive the mobile cleaning robot. The docking station can include a housing connected to the base portion and a pad cleaning system. The pad cleaning system can be connected to the housing and can include a cleaning head engageable with a cleaning pad of the mobile cleaning robot to remove debris from the cleaning pad, the cleaning head can include a nozzle configured to discharge a fluid onto the cleaning pad.