Document Lighting Device Uniform Illumination via LED Array and Lens

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Document lighting devices for image readers face challenges with non-uniform illumination in the main scanning direction due to insufficient brightness of LED elements and inefficient light distribution, leading to wasted light and reduced effectiveness.

Innovation Solution

A document lighting device is designed with a light source unit comprising multiple LEDs arranged in the main scanning direction and a long-sized lens that converges light at an angle in the sub-scanning direction, ensuring higher convergence and reducing light diffusion losses, while maintaining uniformity across the scanning area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple LED elements are arranged in an array to increase brightness, then illumination intensity is improved, but light diffuses wider and requires more power, reducing effectiveness

Engineering Contradiction:
ImprovebrightnessVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

A light guide is introduced as an intermediary component between the LED array and the original document. The light guide collects light from the LED elements and redirects it to illuminate the original uniformly, preventing direct light diffusion while maintaining illumination intensity without requiring excessive power

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameters by using a light guide with specific refractive index and geometric shape to control light propagation. By adjusting the light guide's physical parameters, the system achieves efficient light redirection that reduces energy loss while maintaining high illumination intensity

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If LED elements are used to reduce device size, then compactness is improved, but brightness is insufficient compared to traditional lamps

Engineering Contradiction:
Improvedevice sizeVSAvoidbrightness
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent merges multiple LED elements into a unified lighting system combined with a light guide. By combining the compact LED array with the light-guiding function, the system achieves both small device size and sufficient brightness, as the light guide amplifies the effective illumination area without increasing the physical footprint

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide extends the illumination in the vertical dimension by redirecting light downward onto the original document. This dimensional transformation allows the compact LED array to provide adequate brightness over a larger area without increasing the horizontal device size

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If light is concentrated on the cross-section in the sub-scanning direction, then light convergence is improved, but non-uniformity occurs in the main scanning direction

Engineering Contradiction:
Improvelight convergenceVSAvoidillumination uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The light guide is designed with spatially varying optical properties - different regions of the light guide have different refractive indices or geometric characteristics to control light distribution. This local differentiation allows the system to achieve high convergence in the sub-scanning direction while maintaining uniformity in the main scanning direction through localized optical adjustment

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light utilization in the main scanning direction, reduces non-uniformity, and achieves higher illumination efficiency with fewer LEDs, improving the reading quality and reducing power consumption.

Implementation Method 1

a long-sized lens that converges light at an angle in the sub-scanning direction

Methodology Applied
Scientific EffectLight convergence: Lens

Implementation Method 2

a long-sized lens which is not converged in a cross section in the sub-scanning direction

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7538916B2Document lighting device, image reader, color document reader, and image forming device
Publication Date: 2009.05.26 RICOH CO LTD
  • US7538916B2 patent drawing
  • US7538916B2 patent drawing
  • US7538916B2 patent drawing

AI summary

In a document lighting device, each of the plurality of the light emitting elements arrayed in a light source unit is arranged in a vicinity of a focal point on a cross section in a sub-scanning direction of a long-sized lens, and a convergent point is placed at a location departing a predetermined distance in the main scanning direction from a location on the surface to be illuminated included in the sub-scanning cross section.