Dolly Tongue Locking Pin Position Detection

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Solution Overview

Problem

Automated guided vehicles (AGVs) face challenges in determining the correct position of a dolly tongue for engagement with a locking mechanism, leading to potential misalignment and unintended activation of the coupling mechanism.

Innovation Solution

A vehicle equipped with a locking pin mechanism and a dolly tongue receptacle that moves between two positions, utilizing a switch and sensor to ensure the dolly tongue is correctly aligned before extending the locking pin for secure engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the coupling mechanism is activated based on apparent position alone, then the engagement process is simplified, but misalignment and unintended activation occur

Engineering Contradiction:
Improveengagement processVSAvoiddolly tongue positioning
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces visual/apparent position assessment with a mechanical detection system. A sensor (optical, electrical, or mechanical) detects the actual position of the dolly tongue relative to the vehicle, providing objective feedback to the control system. This substitution eliminates reliance on apparent position alone, preventing misalignment and unintended activation while maintaining automated operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback mechanism where the sensor continuously monitors the dolly tongue position and communicates this information to the control system. The control system uses this feedback to determine the precise moment to activate the coupling mechanism, ensuring activation occurs only when the dolly tongue is correctly positioned. This feedback loop resolves the contradiction by providing reliable position confirmation without complicating the automated engagement process.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If additional detection mechanisms are added to verify dolly tongue position, then positioning accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvedolly tongue position detectionVSAvoiddetection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a sensor that serves multiple functions: detecting dolly tongue position, confirming proper alignment, and providing feedback for timing the coupling activation. This multi-functional approach achieves high measurement precision without adding multiple separate detection mechanisms, thereby improving position detection accuracy while limiting the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces a control system as an intermediary between the sensor and the coupling mechanism. The control system processes the sensor data and determines the optimal activation timing, acting as a mediator that simplifies the overall system architecture. This intermediary approach allows for precise position detection while maintaining manageable system complexity by centralizing the decision-making logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11260707B2System for detecting when dolly tongue in position for locking to a vehicle
Publication Date: 2022.03.01 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US11260707B2 patent drawing
  • US11260707B2 patent drawing
  • US11260707B2 patent drawing

AI summary

A vehicle is structured for exerting a force on a dolly to move the dolly along a ground surface includes a locking pin mechanism having a locking pin, and a dolly tongue receptacle coupled to the locking pin mechanism so as to be movable with respect to the locking pin mechanism to a first position and a second position. A switch is coupled to the dolly tongue receptacle and structured to be operated by movement of the dolly tongue receptacle from the first position to the second position. The locking pin mechanism is structured to extend the locking pin into an opening formed in the portion of the dolly tongue responsive to operation of the switch.