Donor-Acceptor Polymer for Organic Solar Cells

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Solution Overview

Problem

Existing organic solar cells face challenges in maximizing power conversion efficiency due to charge recombination and loss of electrons and holes, which increases manufacturing costs and reduces economic feasibility.

Innovation Solution

A polymer composed of specific repeating units, including a first unit, a second unit, and a third unit, is used in the organic solar cell, enhancing thermal stability, electron mobility, and high HOMO energy levels to improve open voltage characteristics and reduce charge loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional organic solar cell materials are used, then manufacturing costs are reduced and processing is simplified, but charge recombination occurs and power conversion efficiency decreases

Engineering Contradiction:
Improveprocessing simplicityVSAvoidcharge recombination loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent employs a composite polymer material comprising donor and acceptor units within the same molecular chain. This intramolecular bulk heterojunction structure combines the advantages of simplified processing (from polymer materials) with enhanced charge separation efficiency (from heterojunction architecture), thereby reducing charge recombination losses while maintaining ease of manufacture.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polymer is segmented into distinct functional units: electron-donating units (containing heterocyclic rings like triphenylene or triindole) and electron-accepting units (containing groups like dicyanovinyl or fluorinated aryl). This segmentation allows each unit to perform its specific function optimally, with the donor units generating holes and acceptor units capturing electrons, thus minimizing recombination while maintaining processability.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If additional processes are implemented to deliver charges to electrode without loss, then charge recombination is reduced, but manufacturing costs increase

Engineering Contradiction:
Improvecharge recombination lossVSAvoidprocess complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the charge generation, charge separation, and charge transport functions into a single polymer material layer. The intramolecular heterojunction structure enables all these functions to occur within the photoactive layer itself, eliminating the need for separate charge transport layers or additional processing steps, thus reducing both complexity and cost while minimizing recombination losses.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The polymer material exhibits multi-functionality: it acts as the photoactive layer for light absorption, the charge separation interface through intramolecular heterojunctions, and the charge transport medium. This universal functionality is achieved by incorporating both donor and acceptor units in the same polymer chain, allowing a single material to perform multiple roles that would traditionally require separate components and processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If polymer structure is optimized for high electron mobility, then electrical characteristics improve, but thermal stability may be compromised

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidthermal stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by introducing rigid aromatic cores (triphenylene, triindole) at specific positions within the polymer chain to enhance electron mobility and charge transport, while incorporating flexible alkyl side chains at other positions to maintain thermal stability and processability. This spatial differentiation of properties allows simultaneous optimization of electrical and thermal characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent optimizes the balance between electron mobility and thermal stability by adjusting molecular parameters: varying the ratio of donor to acceptor units, modifying the length and branching of alkyl side chains, and changing the aromatic core structure. These parameter changes enable fine-tuning of the polymer's physical properties to achieve both high electrical performance and thermal stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer exhibits excellent electrical and lifetime characteristics, leading to enhanced power conversion efficiency and reduced manufacturing costs by minimizing charge recombination and improving electron transport.

Implementation Method 1

An organic solar cell is a device that may directly convert solar energy into electric energy by applying a photovoltaic effect

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP3235847B1Polymer and organic solar cell comprising same
Publication Date: 2023.09.27 LG CHEM LTD
  • EP3235847B1 patent drawingFigure 1~2
  • EP3235847B1 patent drawingFigure 3
  • EP3235847B1 patent drawingFigure 4

AI summary

The present specification relates to a polymer and an organic solar cell including the same.