Door assembly for storage and dispensing unit

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Solution Overview

Problem

Existing self-service storage and dispensing unit doors lack fail-safe operation, provide insufficient security, and are difficult to access for maintenance due to improper securing in the closed position and vulnerability to tampering.

Innovation Solution

A door assembly with a pivotally mounted main panel and handle, secured by a solenoid-activated mechanism and position sensor, ensuring the door remains locked in its closed position unless both the main panel and handle are properly aligned, and featuring a modular design for easy access and tamper-resistant features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the door is secured in the closed position with a locking mechanism, then security against tampering is improved, but the door becomes difficult to access for repair and maintenance

Engineering Contradiction:
Improvesecurity against tamperingVSAvoidaccess for repair and maintenance
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The door assembly is divided into separate components including the door panel, frame, and locking mechanism. The locking mechanism is integrated into the frame rather than the door panel itself, allowing the door to be removed for maintenance while the locking mechanism remains in place or can be independently accessed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A position sensor acts as an intermediary between the door position and the locking mechanism. The sensor detects whether the door is properly positioned and communicates this information to control the locking mechanism, enabling automated locking based on door position without requiring complex mechanical linkages that would hinder maintenance access.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a locking mechanism is used to secure the door, then fail-safe operation is improved, but the device complexity increases

Engineering Contradiction:
Improvefail-safe operationVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The door assembly automatically determines its own locking state based on the position of the door panel. The position sensor continuously monitors door position and automatically triggers the locking mechanism when the door is closed, eliminating the need for manual intervention or complex control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical locking linkages with an automated system using a position sensor and solenoid-activated locking mechanism. This substitution reduces mechanical complexity while improving reliability through automated fail-safe operation that locks the door when properly positioned.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the door is designed with security features against prying, then security is improved, but the ease of operation decreases

Engineering Contradiction:
Improvesecurity against pryingVSAvoidease of opening
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism is designed to be dynamically controllable through the position sensor and solenoid system. The door remains locked during normal operation to prevent tampering, but can be easily unlocked and opened when the system detects proper door positioning or receives an unlock signal, providing both security and ease of operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The door assembly ensures secure and fail-safe operation by locking the handle in the open position when the main panel is open and only locking in the closed position when both are closed, while allowing easy access and maintenance, and providing enhanced security against tampering.

Implementation Method 1

secured by a solenoid-activated mechanism

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

position sensor, ensuring the door remains locked in its closed position

Methodology Applied
Scientific EffectPosition sensing:

Data Source

PatentUS10435937B2Door assembly for storage and dispensing unit
Publication Date: 2019.10.08 APEX IND TECHNOLOGIES LLC
  • US10435937B2 patent drawing
  • US10435937B2 patent drawing
  • US10435937B2 patent drawing

AI summary

A storage and dispensing system including a frame defining a plurality of compartments and a door assembly including a plurality of doors. Each door is sized to generally correspond to one of the compartments of the frame to selectively provide access thereto, and the door assembly is removably coupled to the frame.