Door Lock Drive Bolt Latching for Fast Installation and Service

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Solution Overview

Problem

Existing locking devices for door assemblies require complex installation and maintenance processes, often necessitating full disassembly and reassembly due to the need for screw-based coupling of drive bolts.

Innovation Solution

A locking device design featuring a coupling means with a receptacle that allows drive bolts to be automatically coupled and uncoupled without screws, utilizing a locking element that can be displaced between coupling and release positions, facilitated by a spring mechanism and actuated via a threaded section for easy operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If drive bolts are coupled to the locking device using screws or traditional installation methods, then the connection is secure and reliable, but the installation process becomes time-consuming and complex disassembly is required for maintenance

Engineering Contradiction:
Improveconnection reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The locking device is divided into modular components: a coupling means with receptacles that can independently receive and secure drive bolts without requiring disassembly of the entire locking device. This segmentation allows individual drive bolts to be installed or removed independently, reducing installation time while maintaining secure connections through the receptacle-coupling mechanism.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the locking device is fully pre-assembled for installation, then the locking function is complete and reliable, but maintenance or replacement of lock components requires removal and partial disassembly of the entire locking device

Engineering Contradiction:
Improvelocking functionVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The locking device incorporates a coupling means with receptacles that can independently receive and secure drive bolts without requiring disassembly of the entire locking device. This segmentation allows individual drive bolts to be installed or removed independently, reducing installation time while maintaining secure connections through the receptacle-coupling mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling means includes a locking element that can be displaced between a coupling position (where it engages the receptacle) and a release position (where it releases the receptacle). This dynamic mechanism allows drive bolts to be easily installed or removed by simply moving the locking element, facilitating maintenance without disassembling the entire locking device while maintaining reliable locking when engaged.

Inventive Principle:
Principle #15Dynamics

3Reliability

If traditional screw-based coupling is used for drive bolts, then the connection is secure, but the coupling process cannot be easily automated

Engineering Contradiction:
Improveconnection securityVSAvoidinstallation automation
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The locking device is divided into modular components: a coupling means with receptacles that can independently receive and secure drive bolts without requiring disassembly of the entire locking device. This segmentation allows individual drive bolts to be installed or removed independently, reducing installation time while maintaining secure connections through the receptacle-coupling mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling means incorporates a spring element that automatically moves the locking element to the coupling position when a drive bolt is inserted, creating a self-securing mechanism. The spring element provides automatic engagement without requiring manual intervention or complex automation systems, enabling easier automation of the installation process while maintaining secure connections.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and automated installation of drive bolts, reduces installation time, and enables easy maintenance without disassembling the locking device, enhancing operational efficiency and convenience.

Implementation Method 1

The spring element can be supported at one end on the locking element and at the other end on a housing section or on the drive rod to which the coupling means is attached

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS20260035968A1Locking device, door assembly having such a locking device and method for installing such a locking device
Publication Date: 2026.02.05 GRETSCH UNITAS GMBH BAUBESCHLAGFABRIK
  • US20260035968A1 patent drawing
  • US20260035968A1 patent drawing
  • US20260035968A1 patent drawing

AI summary

The invention relates to a locking device for a door leaf of a door assembly, having a faceplate, a drive means attached to the face plate, and at least one drive rod extending along a longitudinal direction, wherein the drive rod can be driven by the drive means and can be displaced along the longitudinal direction when driven by the drive means, wherein a respective coupling means for coupling to a drive bolt is attached to the at least one drive rod, wherein the coupling means has a receptacle in which the drive bolt can be inserted with an end section, wherein the coupling means and the drive bolt are configured such that the drive bolt is coupled to the coupling means by latching when the end section is inserted into the receptacle. A door assembly and a method for installing a locking device on the door assembly are disclosed.