Burglar-Resistant Door Anchoring via Ceiling and Floor Connections

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Solution Overview

Problem

The challenge lies in ensuring that a burglary-resistant door achieves its certified resistance class when installed in a wall opening, as existing standards do not account for variations in wall quality, leading to potential failure in achieving the desired security level due to insufficient masonry strength.

Innovation Solution

A connecting device is used that attaches the door frame to the lintel or ceiling and floor, utilizing a one-piece or separable connecting base body and element, with a channel design for secure fixation, allowing for certification of the door's resistance class regardless of the side wall masonry quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the door is anchored to side walls made of porous perforated bricks with low compressive strength, then the installation can proceed, but the burglary resistance class is reduced

Engineering Contradiction:
Improveinstallation feasibilityVSAvoidburglary resistance
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The connecting device extends the anchoring from the side walls (vertical dimension) to the lintel and floor (horizontal dimensions), creating a three-dimensional anchoring system that bypasses the weak side wall masonry and utilizes stronger structural elements in other spatial dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The connecting device acts as an intermediary component between the door frame and the building structure, providing a transition that allows the door to be anchored to strong elements (lintel, floor) even when the direct path through side walls is weak

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the door is anchored to strong lintel and floor materials, then the burglary resistance class is maintained, but the dependency on side wall quality increases

Engineering Contradiction:
Improveburglary resistanceVSAvoidwall type compatibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The connecting device serves multiple functions: it anchors the door to strong structural elements (lintel, floor), provides adjustment capability for different wall opening sizes, and enables installation in various wall types without requiring specific side wall masonry quality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The connecting device incorporates adjustable elements that allow adaptation to different wall opening dimensions and positions, making the system dynamic and versatile rather than fixed and rigid

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If standard test conditions in steel frames are used, then the door achieves RC classification, but the actual protection in real wall openings cannot be guaranteed

Engineering Contradiction:
Improvetest standardizationVSAvoidactual protection effectiveness
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The connecting device is pre-designed and pre-configured with adjustment capabilities that enable the installation to achieve the standardized test conditions in the field, bridging the gap between laboratory testing and real-world application

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3502398B1Burglar-proof door, connection device contained therein and a construction method
Publication Date: 2023.10.11 HORMANN KG ECKELHAUSEN
  • EP3502398B1 patent drawingFigure 1
  • EP3502398B1 patent drawingFigure 2
  • EP3502398B1 patent drawingFigure 3A~3B

AI summary

The invention relates to a burglar-resistant door (10) installed in a wall opening (16), comprising a door frame (12) and a door leaf (14). The door is characterized in that one or more connecting devices (38) are connected to the door frame (12) and to the door head (20) or the ceiling above the wall opening (16) and/or to the floor (22) below the wall opening (16). With this door (10), it is possible to obtain an RC classification of the overall system regardless of the stability of the side walls (26). Furthermore, connecting devices (38) consisting of a connecting base body (40) and a connecting element (42) and a method for installing a burglar-resistant door (10) in a wall opening (16) are specified. Another aspect relates to the use of a connecting device (38) or a connecting base body (40) for the burglar-resistant installation of a door (10) in a wall opening (16).