Door Control System with Accelerometer for Misalignment Detection

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Solution Overview

Problem

Traditional automated door control systems fail to operate correctly and can cause damage or harm when operating conditions change, as they only function ideally under specific conditions.

Innovation Solution

A door control system that includes a motor coupled to a door, a tilt sensor with an accelerometer, and a controller that receives commands to actuate the motor based on output signals from the accelerometer, determining whether to move the door by comparing current output signals to reference thresholds to ensure safe and proper operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional automated door control systems operate without additional sensors, then the device complexity is low, but the reliability deteriorates when operating conditions change from ideal

Engineering Contradiction:
Improveoperational reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The accelerometer performs preliminary detection of abnormal conditions (impacts, tilts, unauthorized movements) before the door operates. This advance detection allows the system to prevent operation under unsafe conditions, resolving the contradiction by ensuring reliability through pre-checks without requiring complex real-time monitoring during operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The accelerometer provides continuous feedback about the door's physical state to the controller. This feedback mechanism enables the system to adapt its operation based on detected conditions, maintaining reliability across varying operating conditions while keeping the overall system architecture relatively simple

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If the door control system activates the motor without checking operating conditions, then the productivity is high, but harmful factors increase due to potential damage and injury

Engineering Contradiction:
Improvedamage and injury preventionVSAvoiddoor operation efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system applies preliminary anti-action by detecting abnormal conditions and preventing motor actuation before damage or injury can occur. The accelerometer monitors for impacts, unauthorized movements, or unsafe states, and the controller blocks motor operation when threats are detected, eliminating harmful effects before they manifest

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The accelerometer serves as an intermediary between the door's physical state and the control system's decision-making. It translates physical conditions into signals that the controller can interpret, enabling intelligent prevention of harmful effects while maintaining efficient operation under safe conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the system monitors accelerometer output continuously, then the reliability improves, but the use of energy increases

Engineering Contradiction:
Improvesafety monitoringVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The accelerometer operates autonomously, continuously monitoring the door's physical state without requiring active intervention or high-power processing. The sensor self-manages the detection function, providing reliable safety monitoring while consuming minimal energy compared to more complex active monitoring systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system prevents damage and injury by ensuring the door operates safely and correctly even under non-ideal conditions, by preventing motor actuation when abnormal operating conditions are detected, such as misalignment or unexpected forces.

Implementation Method 1

an accelerometer disposed on the door

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Data Source

PatentUS20240376762A1Door control system
Publication Date: 2024.11.14 ION GRIGORE
  • US20240376762A1 patent drawing
  • US20240376762A1 patent drawing
  • US20240376762A1 patent drawing

AI summary

A door control system is provided. The control system includes a controller configured to control a door via a motor. The door includes an accelerometer which provides output data to the controller. The controller may receive commands to actuate the motor to effect movement in the door. The controller may compare accelerometer output values to reference values to determine whether to allow the motor to be actuated. The controller may determine whether to actuate the motor based on the accelerometer values before and/or during actuation of the motor.