Vehicle Door Control Unit Merging Front Rear Functions

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Solution Overview

Problem

The complexity and cost of producing motor vehicles are increased due to the need for multiple control units and communication buses to manage door functions, leading to a high number of electrical cables and increased technical effort.

Innovation Solution

A single control unit is provided for each side of the vehicle to control both the rear and front door functions, eliminating the need for separate control units and reducing the number of communication buses, with the control unit located in the front door operating the rear door's electric motor via electrical conductors, and using power electronics and an evaluation device to manage motor current without additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate control units are provided for each door, then door functions can be controlled independently, but the device complexity and number of electrical cables increase

Engineering Contradiction:
Improveindependent door function controlVSAvoidnumber of control units and cables
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The front door control unit is designed to perform multiple functions: it controls both the front door functions and the rear door electric motor. This multi-functional design eliminates the need for a separate rear door control unit, reducing the overall number of control units and electrical cables while maintaining independent control capability for each door function through the single control unit

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control functions for the front door and rear door are merged into a single control unit located in the front door. This consolidation combines what would traditionally be separate control units into one integrated device, reducing device complexity and the number of electrical connections required

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If one control unit per door is provided, then door functions are precisely controlled, but production costs increase

Engineering Contradiction:
Improvedoor function control precisionVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

By merging the control functions for both doors into a single control unit, the bill of materials is reduced (fewer control units to manufacture and install), directly lowering production costs while the control unit maintains precise control capability for all door functions through its integrated design

Inventive Principle:
Principle #5Merging (Combining)

3Speed

If communication bus is routed to each control unit, then real-time door control is achieved, but the number of cables and technical effort increase

Engineering Contradiction:
Improvereal-time door control responseVSAvoidcommunication bus routing
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The communication bus routing is simplified by consolidating to a single control unit. Instead of routing communication buses to multiple separate control units in each door, the bus only needs to reach the front door control unit, which then manages both door functions, reducing cable complexity while maintaining real-time control capability

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11722077B2Motor vehicle having a front door and a rear door
Publication Date: 2023.08.08 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US11722077B2 patent drawing
  • US11722077B2 patent drawing

AI summary

The disclosure relates to a motor vehicle having at least one vehicle side, on which a front door and a rear door are provided, and to a method for operating an electric motor in a respective rear door of the at least one vehicle side. The disclosure relates to a motor vehicle having at least one vehicle side, on which a front door and a rear door are provided, wherein an electric motor configured to provide a motorized door function is provided in the rear door and wherein a control device configured to operate the motor which is connected to the motor via electrical conductor elements for transferring a motor current is provided. According to the disclosure, the control device is arranged in the front door and is configured to also control at least one door function of the front door.