Door Conversion Kit With Interchangeable Wheel Assemblies

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Solution Overview

Problem

Existing carts lack versatility and compactness to navigate diverse terrains such as roads, railroad tracks, snow, and ice, and are not easily storable when not in use, making them inadequate for emergency evacuation scenarios where access to fuel and infrastructure is limited.

Innovation Solution

A kit that converts a door into a cart by attaching wheel assemblies, including a fender with a planar expanse and clamping members, allowing the door to be equipped with bicycle, wheelbarrow, or railroad wheels, and a handle for easy movement, while being storable in a compact form.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a cart is designed to accommodate diverse terrains (roads, railroad tracks, snow, ice), then the cart's versatility is improved, but the cart's complexity and stowability deteriorate

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidcart complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wheel attachment assembly is designed with multiple wheel types (bicycle wheel, wheelbarrow wheel, railroad wheel) that can be interchangeably mounted on the same assembly structure. This allows a single cart design to function across diverse terrains including roads, railroad tracks, snow, and ice without requiring multiple specialized cart designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cart system is divided into separable components: the door platform, the wheel attachment assemblies, and the wheels themselves. This segmentation allows the wheel assemblies to be independently configured for different terrains and enables compact stowability when wheels are detached or folded, resolving the contradiction between versatility and complexity.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If a cart is designed to be compact and easily stowable, then the cart's stowability is improved, but the cart's versatility to accommodate various wheel types deteriorates

Engineering Contradiction:
Improvecart volumeVSAvoidwheel type adaptability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The wheel attachment assembly is designed as a separable unit that can be detached from the door platform. This allows the cart to be stowed in a compact form by removing the wheel assemblies, while still maintaining the capability to accommodate various wheel types when needed through simple reattachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wheel attachment assembly incorporates dynamic mounting mechanisms that allow for quick attachment and detachment of different wheel types. This dynamic design enables the cart to transition between a compact stowed state and a fully configured operational state with various wheel types as needed.

Inventive Principle:
Principle #15Dynamics

3Reliability

If wheel attachment assemblies are designed with multiple attachment points and complex structures, then the reliability of wheel attachment is improved, but the ease of assembly deteriorates

Engineering Contradiction:
Improvewheel attachment reliabilityVSAvoidassembly ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The wheel attachment assembly uses standardized attachment mechanisms that can securely accommodate multiple wheel types (bicycle, wheelbarrow, railroad wheels) through a single design. This universal attachment system maintains reliability across different wheel types while simplifying the assembly process by eliminating the need for multiple specialized attachment mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10538260B2System for converting a door to a cart
Publication Date: 2020.01.21 EXIT GEAR LLC
  • US10538260B2 patent drawing
  • US10538260B2 patent drawing
  • US10538260B2 patent drawing

AI summary

A cart may include a door forming a bed of the cart and a pair of wheel attachment assemblies. Each wheel attachment assembly may include (a) a fender having a planar expanse configured to abut a lower major face of the door, (b) a clamping member coupled to the fender, the clamping member configured to be coupled to an upper major face of the door and abut an edge face of the door, and (c) a wheel fork coupled to the fender and configured to be coupled to an axle of a wheel. The cart may include a handle clamp configured to be coupled to an edge portion of the planar member and a handle configured to be coupled to the handle clamp.