Door Cover System Segmentation for Rapid Aesthetic Customization

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Solution Overview

Problem

Conventional doors lack the ability to easily and rapidly change their aesthetic appearance without replacing the entire door, limiting user customization options.

Innovation Solution

A retrofit system with a rigid cover body that can be secured to the door, featuring adjustable panels and adhesive bonding, allowing users to modify the door's appearance by cutting and adhering the cover body to the existing door surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the entire door is replaced to change aesthetic appearance, then the aesthetic appearance can be changed, but the cost and time consumption increase significantly

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidtime consumption
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The door is divided into two functional parts: a structural door body and a separate cosmetic cover. The cover can be independently removed and replaced without affecting the door's structural integrity or functionality, allowing rapid aesthetic changes without replacing the entire door assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cosmetic cover is extracted as a separate removable component from the door assembly. This allows the aesthetic layer to be independently changed while retaining the original door structure, eliminating the need to replace the entire door for aesthetic updates.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If the entire door is replaced to change aesthetic appearance, then the aesthetic appearance can be changed, but the cost increases significantly

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The door is divided into two functional parts: a structural door body and a separate cosmetic cover. The cover can be independently removed and replaced without affecting the door's structural integrity or functionality, allowing rapid aesthetic changes without replacing the entire door assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cosmetic cover is extracted as a separate removable component from the door assembly. This allows the aesthetic layer to be independently changed while retaining the original door structure, eliminating the need to replace the entire door for aesthetic updates.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If adhesive bonding is used to secure the cover body, then the cover can be firmly attached, but the removal and reconfiguration becomes more difficult

Engineering Contradiction:
Improveattachment strengthVSAvoidremoval ease
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

Removal tabs are pre-formed as integral parts of the cover body, providing predetermined locations where the cover can be easily separated from the door. These tabs allow users to systematically peel away the adhesive-bonded cover in controlled sections without damaging either the cover or door surface.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The removal tabs act as intermediary elements between the adhesive bonding system and the user. They provide a mechanical interface that allows easy grasping and peeling of the adhesive-bonded cover, mediating between the strong adhesive attachment and the need for easy removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and rapid customization of the door's aesthetic appearance without replacing the door, providing a cost-effective solution for changing the look of existing doors.

Implementation Method 1

an adhesive bonding material secured to a back surface of the cover body

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentUS10533368B1Door cover system and method of use
Publication Date: 2020.01.14 WHITE DAVID
  • US10533368B1 patent drawing
  • US10533368B1 patent drawing
  • US10533368B1 patent drawing

AI summary

A door cover system and method of use for a door having a front surface. The system includes a cover body; an embossing on the front surface of the cover body; a ledge protruding from the back surface of the cover body and configured to engage with a top surface of the door; and a fastener secured to the back surface of the cover body and configured to secure the cover body to the front surface of the door. The method includes removably securing the cover body to the front surface of the door; outlining cut patterns on the cover body; removing the cover body from the front surface of the door; cutting the cut patterns; and rigidly securing the cover body to the front surface of the door via a fastener.