Door Edge Protection Profile with Eccentric Lever and Bent Holding Rod

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Solution Overview

Problem

Existing door edge protection devices for motor vehicle doors are limited in their ability to effectively protect the curved edge from bumps and obstacles due to their design, which often requires a large space and cannot adapt to the edge contour, leading to incomplete protection, especially at sharp corners.

Innovation Solution

A door edge protection device with a movable edge protection profile guided at two points in the longitudinal direction of the door, driven by an eccentric lever and a bent holding rod, allowing for a space-saving and adaptive movement to surround the entire door edge, including sharp corners.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the edge protection body is designed to rotate approximately 180° about an axis parallel to the door edge, then the protection device can be simple in structure, but it cannot protect the entire curved door edge effectively

Engineering Contradiction:
Improveprotection coverageVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The edge protection profile is designed to execute a complex motion sequence combining translation and rotation, rather than simple rotation. The profile translates away from the door edge first, then rotates, and finally translates back to surround the door edge. This dynamic motion sequence enables the protection profile to adapt to curved door edges while maintaining a relatively simple mechanical structure.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the edge protection body is designed to surround the entire door edge, then complete protection is achieved, but the device requires a large amount of space

Engineering Contradiction:
Improveprotection coverageVSAvoidspace requirement
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The guidance mechanism is segmented into two independent systems: a linear guide that constrains translational motion and a rotary guide that enables rotation. This segmentation allows the edge protection profile to achieve complex motion in a space-efficient manner, as each guide system handles a specific aspect of the motion independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The edge protection profile utilizes multiple degrees of freedom by combining translation along a linear guide with rotation about a rotary guide. This two-dimensional motion control enables the profile to surround the entire door edge effectively while minimizing the space required for the mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If the edge protection body uses a linear guide for mounting, then the mounting is simple, but the intermediate lever can execute only a pivoting movement of less than 180°

Engineering Contradiction:
Improvemounting simplicityVSAvoidpivoting range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The device merges a linear guide system with a rotary guide system to achieve the desired pivoting range. The linear guide maintains mounting simplicity while the rotary guide extends the pivoting capability beyond 180°, enabling the edge protection profile to surround the entire door edge effectively.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8826596B2Door edge protection device
Publication Date: 2014.09.09 FORD GLOBAL TECH LLC
  • US8826596B2 patent drawing
  • US8826596B2 patent drawing
  • US8826596B2 patent drawing

AI summary

A door edge protection device for a motor vehicle door, with a door edge protection profile (5) which is guided movably with respect to the door at at least two points lying one behind the other in the longitudinal direction of the door, the door edge protection profile (5) being driven via an eccentric lever (7) mounted rotatably in the door and the door edge protection profile (5) having a holding rod (6) which is guided by a linear guide (10) which is fixed in the door, the holding rod (6) being bent in the region of the linear guide (8, 9; 11).