Door end closure assembly with integrated user interface

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Solution Overview

Problem

Conventional refrigeration appliances lack user-friendly control and information access, with controls often located internally and not easily accessible, failing to meet user demands for customization and functionality.

Innovation Solution

A door end closure assembly with an integrated user interface and handle, allowing control and feedback on the appliance's aspects, featuring a user interface cavity and handle gap configuration that includes a board housing with a labyrinth closure to prevent moisture infiltration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If controls are located internally in the food compartments, then the appliance provides basic functionality, but the controls are not easily accessible and do not meet user demands for customization and functionality

Engineering Contradiction:
ImproveAccessibility of controlsVSAvoidControl system integration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The user interface is merged with the door end closure assembly, integrating controls and information display directly into the door structure. This allows users to access controls externally on the door rather than internally in compartments, improving accessibility while consolidating multiple functions (display, controls, handle) into a single integrated assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The door end closure assembly serves multiple functions: it provides structural closure for the door, incorporates a handle for opening, houses the user interface for controls and display, and includes moisture barrier features. This multi-functionality addresses user demands for customization and enhanced functionality without requiring separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a user interface is integrated into the door end closure assembly, then user control and feedback accessibility is improved, but the risk of moisture infiltration into the interface cavity increases

Engineering Contradiction:
ImproveUser interface accessibilityVSAvoidMoisture infiltration
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A moisture barrier film is applied to the interface cavity to prevent moisture infiltration while allowing the cavity to remain accessible for user interface functions. This thin film barrier protects the internal electronics and components from moisture damage without compromising the accessibility or functionality of the user interface.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The moisture barrier film acts as an intermediary between the external environment and the internal interface cavity, selectively blocking moisture while allowing the user interface to function normally. This intermediary layer resolves the conflict between accessibility and moisture protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the interface cavity is separated from the handle gap, then thermal insulation and structural integrity are maintained, but the manufacturing complexity increases

Engineering Contradiction:
ImproveThermal insulationVSAvoidAssembly complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The door end closure assembly is segmented into distinct functional zones: the handle gap area for mechanical operation and the separated interface cavity for electronic controls. This segmentation maintains thermal insulation by creating distinct zones while the modular design allows for standardized manufacturing and assembly procedures, reducing overall complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the door end closure assembly have different properties optimized for their specific functions: the handle gap area is optimized for mechanical strength and grip, while the interface cavity is designed for electronic component housing and moisture protection. This local optimization maintains thermal insulation while allowing efficient manufacturing of each zone.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11280541B2Door end closure assembly with integrated user interface
Publication Date: 2022.03.22 ELECTROLUX CONSUMER PROD INC
  • US11280541B2 patent drawing
  • US11280541B2 patent drawing
  • US11280541B2 patent drawing

AI summary

A refrigeration appliance includes a compartment for storing food items in a refrigerated environment, and a door for engaging with an appliance body and selectively closing the compartment. The door has a front panel, a rear panel, and a door end closure assembly providing an end of the door. The closure assembly includes an endcap extending between the front panel and the rear panel and a user interface engaged with the endcap. The user interface is configured to allow control of or to provide feedback regarding one or more aspects of the appliance to the user. The endcap defines at least a portion of a handle gap configured to receive at least a portion of a user's hand to allow for selective opening of the compartment, and an interface cavity for receiving the user interface. The interface cavity is separated from the handle gap and closed by the user interface.