Door Frame Corner Free Space for Universal Seal Installation

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Solution Overview

Problem

Existing door and window frame arrangements are complex and costly to produce, requiring custom-dimensioned seam sealing parts that match specific frame geometries, limiting flexibility and efficiency in manufacturing.

Innovation Solution

The frame design includes a second inner surface that 'jumps back' from the base part, creating a free space for a fold sealing part, allowing identical sealing parts to be used across different geometries, with the option to fill the space fully or partially, and enabling adjustable mounting for effective sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the second inner surface extends to the bottom surface of the base part, then the frame geometry is compact, but the seam sealing part cannot be installed effectively

Engineering Contradiction:
Improveseam sealing part installationVSAvoidframe part volume
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent creates a free space by making the second inner surface jump back from the bottom surface of the base part, utilizing the vertical dimension to provide installation space for the fold sealing part without expanding the horizontal footprint of the frame

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If custom-dimensioned seam sealing parts are used for specific frame geometries, then sealing effectiveness is optimized, but manufacturing complexity and costs increase

Engineering Contradiction:
Improveseam sealing part universalityVSAvoidframe geometry variation
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the frame with a standardized free space configuration that can accommodate identical fold sealing parts across different frame geometries, making the sealing part universal and eliminating the need for custom-dimensioned seals for each frame variation

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the second inner surface jumps back to create free space, then identical fold sealing parts can be used for different frame geometries, but the frame structure becomes more complex

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidframe structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the frame structure by creating a distinct free space region separated from the main frame body, allowing the fold sealing part to be installed independently in this segmented space, which simplifies manufacturing despite the structural modification

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies production by allowing the use of universal fold sealing parts, reducing manufacturing complexity and costs, while ensuring effective sealing across various frame geometries and configurations.

Implementation Method 1

The fold sealing part is preferably made of an elastic material and/or it has fold sealing sections that are elastically deformable relative to one another. This enables the fold sealing part to be manufactured easily, for example by means of an injection molding process.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3540170B1Door or window frame assembly and method for manufacturing
Publication Date: 2021.05.05 GRETSCH UNITAS GMBH BAUBESCHLAGFABRIK
  • EP3540170B1 patent drawingFigure 1~2
  • EP3540170B1 patent drawingFigure 3
  • EP3540170B1 patent drawingFigure 4~5

AI summary

The invention relates to a door or window frame arrangement (10) with a frame (12) which has a corner region (18) between a bottom part (16) and a side frame part (14) in which a rebate sealing part (20) is arranged, wherein the frame part has surfaces extending at least partially parallel to a longitudinal extension (24) of the frame part, namely a first inner surface (30) which faces a frame opening (34) of the frame, and a second inner surface (32) which is oriented at an angle to the first inner surface, wherein the second inner surface adjoins a boundary surface (48) which is spaced apart from a bottom surface (40) of the bottom part, wherein the boundary surface and the bottom surface define a free space, wherein a partial section of the rebate sealing part (20) is arranged in the free space or at least in a partial area of ​​the free space.The invention further relates to a method for manufacturing a door or window frame arrangement or a plurality of door or window frame arrangements.