Vehicle Door Handle Pressure Sensing With a Deformable Base

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Solution Overview

Problem

Existing door handle pressure detection systems face reduced accuracy due to increased distance between the pressure application point and the sensor, necessitating multiple sensors, which complicates the configuration and increases the risk of detection errors.

Innovation Solution

A detection device integrated into the vehicle door handle featuring a deformable substrate and a displaceable member connected to a strain sensor, allowing for accurate pressure detection at a single site by deforming in response to pressure application, thereby enhancing detection reliability without the need for multiple sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pressure sensor is provided at a substrate in a door handle, then pressure detection is enabled, but detection accuracy is reduced due to increased distance between the pressure application point and the sensor

Engineering Contradiction:
Improvepressure detection accuracyVSAvoiddistance between pressure application point and sensor
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The substrate is designed as a flexible, deformable component that transmits pressure from the pressure application point to the sensor. When pressure is applied to the door handle, the substrate deforms and this deformation is transmitted to the sensor, enabling accurate pressure detection even when the sensor is positioned at a distance from the pressure application point.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The substrate acts as an intermediary element between the pressure application point and the sensor. It mediates the transmission of mechanical pressure forces from the user's hand to the sensor, allowing the sensor to detect pressure indirectly through the substrate's deformation rather than requiring direct contact at the pressure application point.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple sensors are used to maintain detection accuracy, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsensor configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The flexible substrate serves as a force transmission medium that distributes and transmits pressure forces to the sensor, enabling a single sensor to effectively monitor pressure across different locations on the door handle, thereby maintaining detection reliability without requiring multiple sensors.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The substrate performs multiple functions: it provides structural support for the sensor, transmits pressure forces from various locations on the door handle to the sensor, and enables accurate pressure detection with a single sensor. This multi-functionality eliminates the need for multiple specialized sensors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If multiple sensors are deployed to compensate for distance, then measurement precision is maintained, but manufacturing cost and configuration complexity increase

Engineering Contradiction:
Improvepressure detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The deformable substrate acts as a mechanical amplifier and transmitter, converting pressure applied at a distance into localized deformation at the sensor position. This allows a single sensor to achieve the same detection accuracy that would otherwise require multiple sensors positioned closer to different pressure application points.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable pressure detection on the inner surface of the door handle with a simpler configuration, maintaining accuracy and reducing complexity by utilizing a single sensor to detect displacement caused by the deformation of the substrate and displaceable member.

Implementation Method 1

The base portion is configured to deform in response to a pressure applied to the inner casing

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

a sensor configured to detect displacement of the displaceable portion

Methodology Applied
Scientific EffectStrain detection: Piezoresistive Effect

Data Source

PatentUS20240118147A1Detection device and door handle
Publication Date: 2024.04.11 ALPS ALPINE CO LTD
  • US20240118147A1 patent drawing
  • US20240118147A1 patent drawing
  • US20240118147A1 patent drawing

AI summary

A detection device provided in an interior of a vehicle door handle including an inner casing includes a base portion, a displaceable member, and a sensor. The base portion has a longitudinal shape extending along a longitudinal direction of the door handle, is disposed fixedly to the inner casing, and is configured to deform in response to a pressure applied to the inner casing. The displaceable member has a longitudinal shape extending along the longitudinal direction of the door handle and is provided to face the base portion. Either or both of one end portion and the other end portion of the displaceable member are connected to the base portion. The displaceable member includes a displaceable portion configured to be displaced relatively to the base portion in accordance with deformation of the base portion. The sensor is configured to detect displacement of the displaceable portion.