Vehicle Door Handle Shaft Section Backlash Prevention
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Solution Overview
Problem
The existing vehicle door handle device experiences backlash due to a gap between the inner peripheral surface of the supporting hole and the guide portion of the shaft portion, leading to deteriorated operability when the link is pivoted with respect to the frame.
Innovation Solution
A vehicle door handle device with a shaft section featuring a groove portion recessed on one end and a guide portion extending in the direction of the groove, and a frame with a groove engaging portion, ensuring the shaft section is supported in a way that restricts movement in two directions, preventing backlash and enhancing operability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the link is pivotably assembled to the frame with a gap between the supporting hole and guide portion, then the link can rotate freely, but backlash occurs and operability deteriorates
Solution Approach 1:
The patent applies local quality by creating a groove portion at a specific location on the shaft section where it contacts the frame. This groove is positioned at the end of the shaft section that contacts the frame, creating a localized feature that prevents backlash while maintaining overall rotational freedom. The groove engages with a corresponding groove engaging portion on the frame, providing precise local contact that eliminates the harmful gap without restricting the pivot motion.
Solution Approach 2:
The groove portion acts as an intermediary element between the shaft section and the frame. Instead of direct contact between the cylindrical shaft and the supporting hole, the groove portion mediates the interaction by engaging with the groove engaging portion on the frame. This intermediary feature ensures precise positioning and eliminates backlash while allowing the link to pivot freely, thus resolving the contradiction between free rotation and backlash prevention.
2Ease of manufacture
If the guide portion is inserted through the opening from the rotation axis direction, then assembly is simplified, but the shaft section may move in unwanted directions
Solution Approach 1:
The groove portion creates a localized constraint at the critical contact point between the shaft section and the frame. This local feature prevents movement in unwanted directions while maintaining the simple insertion assembly process. The groove is positioned specifically at the end of the shaft section that contacts the frame, providing directional stability without complicating the overall assembly procedure.
Solution Approach 2:
The groove portion adds a dimensional constraint by creating a recessed feature that engages with the groove engaging portion on the frame. This transforms the simple cylindrical contact into a more complex geometric interaction that prevents unwanted movement in radial directions while maintaining freedom of rotation around the pivot axis. The groove extends in the rotation axis direction, creating a constraint in a different dimension than the simple radial contact would provide.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The configuration effectively prevents backlash between the link and the frame, thereby improving the operability of the door handle by ensuring precise movement and durability of the shaft section.
Implementation Method 1
configured to be rotated and biased by a biasing member to one side
Implementation Method 2
the shaft section is supported in the supporting hole so as to pivot in the supporting hole
Data Source
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AI summary
Provided is a vehicle door handle device, including: a frame configured to be fixed on a vehicle inner side of a door panel of a vehicle door, the frame having a supporting hole formed therein; a link including a shaft section pivotably supported in the supporting hole of the frame, the link being pivotably assembled to the frame through intermediation of the shaft section, and configured to be rotated and biased by a biasing member to one side; and an outer handle configured to be mounted on the door panel, the outer handle including an engaging portion to be engaged on the link, the outer handle being configured to pivot the link through intermediation of the engaging portion against a rotational biasing force of the biasing member. The shaft section includes: a groove portion recessed in one end portion of the shaft section in a rotation axis direction so as to extend to another end portion side of the shaft section; and a guide portion formed in an outer peripheral surface of the shaft section so as to extend in an extending direction of the groove portion. The frame includes a groove engaging portion insertable through the groove portion from a direction different from the rotation axis direction, and an opening formed continuously with the supporting hole so as to enable the guide portion to be inserted through the opening from the direction different from the rotation axis direction. Under a state in which the shaft section is supported in the supporting hole, the groove portion and the opening extend in different directions.