Vehicle Door Handle Assembly Anti-Theft Slide Mechanism

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Solution Overview

Problem

The existing door handle arrangements for motor vehicles are complex, with numerous components and insufficient security against break-ins, as they require a gear to transmit key rotation and can be vulnerable to forcibly removing the lock cylinder.

Innovation Solution

A simplified door handle arrangement where the lock cylinder housing is inserted into a receptacle along two mutually inclined spatial directions, featuring a slide-in link and a locking element to prevent removal by a single force, enhancing security without increasing assembly complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the lock cylinder is arranged inclined to the vehicle wall, then the handle lifting requirement is reduced, but a gear mechanism is required to transmit key rotation increasing structural complexity

Engineering Contradiction:
Improvehandle lifting requirementVSAvoidgear mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes the gear mechanism from the door handle assembly, extracting the problematic component that increased structural complexity. The lock cylinder is directly mounted on the bearing bracket without requiring any transmission gears, while still maintaining the inclined arrangement for easy handle operation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the lock cylinder housing is securely mounted to the bearing bracket, then burglar resistance is improved, but assembly complexity increases

Engineering Contradiction:
Improveburglar resistanceVSAvoidassembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the lock cylinder housing mounting directly to the bearing bracket using a simplified attachment structure. The bearing bracket integrates the mounting function, eliminating the need for separate complex securing mechanisms while maintaining secure attachment to prevent break-in attempts.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the lock cylinder housing can be easily removed for assembly, then ease of manufacture is improved, but security against break-in decreases

Engineering Contradiction:
Improveassembly easeVSAvoidbreak-in security
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the door handle assembly into modular components (handle, lock cylinder housing, bearing bracket) that can be easily assembled and disassembled during manufacturing. The bearing bracket serves as the central mounting component, allowing straightforward attachment and removal of the lock cylinder housing while maintaining secure installation when assembled.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2562338B1Door handle assembly of a motor vehicle
Publication Date: 2018.06.06 HUF HÜLSBECK & FÜRST GMBH & CO KG
  • EP2562338B1 patent drawingFigure 1~3
  • EP2562338B1 patent drawingFigure 4~5
  • EP2562338B1 patent drawingFigure 6~8

AI summary

The door handle assembly (1) comprises a lock cylinder (5), and a bearing bracket (3) for receiving the door handle components, which is coupled with a lock cylinder housing (4). The bearing bracket has a receptacle for accommodating the housing. The outer contour of housing is coordinated on the inner contour of receptacle so that at least one region of contact between the housing and receptacle forms a slide-gate which enables movement of housing during insertion into receptacle along a spatial direction which is oblique to other spatial direction.