Refrigerator Door Housing Airflow for Uniform Cold Air Supply

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Solution Overview

Problem

Conventional refrigerators with a double door structure face inefficiencies in supplying cold air to the housing compartment, leading to inadequate temperature maintenance and circulation, resulting in temperatures being 2 to 3°C higher than the storage compartment.

Innovation Solution

A refrigerator design featuring a housing mounted at the rear surface of the door with a fan assembly, including a blowing fan and shroud, to efficiently supply and distribute cold air directly into the housing compartment, ensuring uniform cooling and preventing air leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a double door structure with housing is used, then cold air leakage is minimized, but cold air supply into the housing is insufficient

Engineering Contradiction:
Improvecold air leakage preventionVSAvoidcold air supply sufficiency
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The housing is divided into multiple cooling zones with separate air inlets and outlets. Multiple air outlets are provided at different positions (front, rear, side walls) to segment the cold air distribution, ensuring sufficient cold air supply throughout the housing while maintaining the sealed double door structure for leakage prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fan assembly is introduced as an intermediary device to actively transport cold air from the storage compartment into the housing. The fan overcomes the distance barrier between the evaporator and housing, ensuring sufficient cold air supply without compromising the sealed double door structure that prevents cold air leakage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the housing is located far from the back wall, then door structure flexibility is improved, but cold air supply into the housing is insufficient

Engineering Contradiction:
Improvedoor structure flexibilityVSAvoidcold air supply distance
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

A fan assembly is introduced as an intermediary to bridge the distance gap between the evaporator at the back wall and the housing. The fan actively propels cold air across the extended distance, maintaining sufficient cooling performance while allowing the housing to be positioned flexibly within the door structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Multiple air outlets are positioned at different spatial locations (front wall, rear wall, side walls) to distribute cold air in multiple dimensions. This multi-directional distribution compensates for the increased distance from the back wall, ensuring uniform cooling throughout the housing while maintaining structural flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If food is stored in the housing, then storage capacity is improved, but cold air circulation is blocked

Engineering Contradiction:
Improvefood storage capacityVSAvoidcold air circulation speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

Multiple air outlets are positioned at different locations (front, rear, side walls) to segment the cold air entry points. This segmentation allows cold air to enter from multiple directions, circulating around and between stored food items, maintaining circulation speed while maximizing storage capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the housing have different outlet positions and characteristics. The local air distribution is optimized by placing outlets at strategic locations to ensure cold air reaches all areas, including regions with stored food, thereby maintaining circulation despite the presence of food items.

Inventive Principle:
Principle #3Local quality

4Temperature

If a fan assembly is added to supply cold air, then cold air distribution is improved, but device complexity increases

Engineering Contradiction:
Improvecold air distribution uniformityVSAvoidfan assembly structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The fan assembly serves multiple functions: it draws cold air from the storage compartment, propels it into the housing, and works in conjunction with multiple outlets to distribute air uniformly. This multi-functionality achieves uniform temperature distribution without requiring separate complex systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fan assembly is integrated with the housing structure and air outlet system. The air inlets, outlets, and fan are combined into a unified cooling system, reducing the need for separate components and simplifying the overall device structure while maintaining effective cold air distribution.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains the internal temperature of the housing at a set temperature or less, ensuring uniform cold air distribution and preventing interruption by baskets, thus enhancing refrigeration efficiency.

Implementation Method 1

a blowing fan generating a blowing force

Methodology Applied
Scientific EffectFan: Fan

Implementation Method 2

a shroud guiding the flow of cold air passing through the blowing fan

Methodology Applied
Scientific EffectFlow guidance:

Data Source

PatentUS10174987B2Refrigerator
Publication Date: 2019.01.08 LG ELECTRONICS INC
  • US10174987B2 patent drawing
  • US10174987B2 patent drawing
  • US10174987B2 patent drawing

AI summary

A refrigerator including a housing mounted at a rear surface of a door to define a storage space of food, a basket disposed inside the housing, a duct extending to the housing from one side of an evaporator to supply cold air generated by the evaporator into the storage space of the housing, and a fan assembly coupled to the duct to allow the cold air to be forcibly supplied.