Refrigerator Door Ice-Making Chamber With Leak-Limiting Air Ducts

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Solution Overview

Problem

Existing refrigerators with ice-making chambers face challenges in accessibility, cooling air leakage, space utilization, and ice-making efficiency, particularly when the ice-making chamber is integrated within the main compartment or on the door, leading to inefficiencies and increased complexity.

Innovation Solution

A refrigerator design featuring an ice-making chamber on the front surface of the door with an auxiliary door for easy access, a separate cooling air duct system to prevent leakage, and independent cooling chambers for the ice-making and storage compartments, utilizing a thermoelement to enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the ice-making chamber is integrated within the main compartment or on the door, then space utilization is improved, but accessibility to the ice-making chamber becomes difficult requiring the main door to be opened

Engineering Contradiction:
Improvespace utilizationVSAvoidaccessibility to ice-making chamber
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The door is segmented into two functional parts: the main door for accessing the storage compartment and an auxiliary door for accessing the ice-making chamber. This segmentation allows independent access to the ice-making chamber without opening the main door, resolving the contradiction between space utilization and accessibility.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the ice-making chamber is accessed by opening the main door, then accessibility is improved, but cooling air leakage occurs

Engineering Contradiction:
Improveaccessibility to ice-making chamberVSAvoidcooling air leakage
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The door assembly is divided into a main door and an auxiliary door, allowing users to access the ice-making chamber by opening only the smaller auxiliary door while keeping the main door closed. This segmentation minimizes the opening area, thereby reducing cooling air leakage and energy loss.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the storage compartment and ice-making chamber are separated, then cooling air flow between them is blocked preventing leakage, but device complexity increases

Engineering Contradiction:
Improvecooling air leakage preventionVSAvoidstructural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The door is divided into a main door and an auxiliary door, creating separate access paths for the storage compartment and ice-making chamber. This segmentation physically blocks cooling air flow between the two chambers, preventing leakage and energy loss while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

4Productivity

If a cooling air duct system is added to connect the cooling chamber and ice-making chamber, then ice-making efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveice-making efficiencyVSAvoidcooling air duct system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cooling air duct system is integrated with the existing door structure, merging the cooling function with the door assembly. The cooling chamber is positioned within the door, and cooling air ducts are routed through the door structure, combining multiple functions (cooling, air supply, structural support) into a unified system that improves ice-making efficiency without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for easy access to the ice-making chamber without opening the main door, prevents cooling air leakage, improves space utilization, and enhances ice-making efficiency by maintaining independent temperature and humidity control for the ice-making chamber.

Implementation Method 1

a cooling air duct configured to connect the ice-making chamber and the cooling chamber to supply the cooling air generated by the cooler to the ice-making chamber

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

utilizing a thermoelement to enhance cooling efficiency

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Data Source

PatentEP3333512B1refrigerator
Publication Date: 2019.03.06 SAMSUNG ELECTRONICS CO LTD
  • EP3333512B1 patent drawingFigure 1
  • EP3333512B1 patent drawingFigure 2
  • EP3333512B1 patent drawingFigure 3

AI summary

A refrigerator (1) that includes a main body (10), a wall and a storage compartment. The refrigerator further includes a door (30) rotatably coupled to the main body configured to open and close the storage compartment. The door includes an ice-making chamber (40) formed in a front surface of the door. The refrigerator also includes a cooling chamber (60) that includes a cooler is provided inside the wall and configured to generate cooling air. The refrigerator also includes a cooling air duct (70) configured to connect the ice-making chamber and the cooling chamber to supply the cooling air generated by the cooler to the ice-making chamber.