Door Ice Maker Protrusion Structure to Prevent Tray Collision

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Solution Overview

Problem

The existing ice makers installed on refrigerator doors often malfunction due to the tray hitting the ice making compartment door, leading to noise, damage, and the generation of foreign substances, which reduces the efficiency and reliability of the ice production process.

Innovation Solution

The solution involves providing a protrusion part between the ice maker and the ice making compartment door to maintain a predetermined distance and prevent interference during the ice removal process, thereby minimizing contact and potential damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the ice maker is installed in a narrow space on the refrigerator door, then the device complexity is reduced and ease of operation is improved, but the tray hits the ice making compartment door causing noise, damage, and malfunction

Engineering Contradiction:
Improveice removal operationVSAvoidtray operation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A protrusion part is introduced as an intermediary element between the ice maker and the ice making compartment door. This protrusion part acts as a spatial buffer that prevents direct contact between the tray and the compartment door during rotation, thereby eliminating the harmful collision while maintaining the compact installation structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the size of the ice maker is reduced to fit the installation space, then the device can be installed on the refrigerator door, but the ice making cell size is reduced and the amount of ice produced decreases

Engineering Contradiction:
Improveice production amountVSAvoidinstallation space area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The protrusion part extends in the depth dimension (perpendicular to the door surface) rather than occupying additional surface area. This allows the ice maker to maintain a larger ice making cell volume for higher productivity while the protrusion part uses the available depth space to prevent tray collision, effectively resolving the space-productivity contradiction through dimensional optimization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the tray is rotated in the narrow installation space, then ice removal is achieved, but the tray deforms the surrounding structure and hits the ice making compartment door

Engineering Contradiction:
Improveice removal functionVSAvoidimpact noise and damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The protrusion part is positioned in advance to preemptively block the collision path between the rotating tray and the ice making compartment door. By establishing this protective barrier before the harmful collision can occur, the design prevents impact noise and structural damage while maintaining the rotational ice removal operation.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS20250155179A1Refrigerator having an ice maker and ice maker
Publication Date: 2025.05.15 LG ELECTRONICS INC
  • US20250155179A1 patent drawing
  • US20250155179A1 patent drawing
  • US20250155179A1 patent drawing

AI summary

In an ice maker and a refrigerator having the same of the present disclosure, the ice maker is provided on the refrigerator door, and when operating to remove ice within an ice making cell, a protrusion part separates the ice making compartment door and the ice maker to prevent problems caused by malfunction of the ice maker or scratches on the ice making compartment door.