Door-Integrated Control Panel for Simplified Laundry Appliance Repair

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Solution Overview

Problem

Conventional laundry treatment apparatuses face complexity in fabrication and user manipulation due to the placement of the control panel on the top or front cover, requiring inconvenient dismantling for repairs when faults occur.

Innovation Solution

The control panel is integrated onto the door assembly, allowing for simplified manufacturing and user interaction, with a separable control panel cover that enables easy replacement or repair without disassembling the cabinet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the control panel is provided on the top surface or front cover, then the fabrication process becomes complicated and repair requires dismantling, but the control panel is protected from direct user access

Engineering Contradiction:
Improvefabrication processVSAvoiduser manipulation
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The control panel is merged with the door assembly, integrating it into the existing door structure rather than placing it separately on the top surface or front cover. This reduces the number of separate components and simplifies the overall fabrication process while maintaining protection through the door's structural design

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If the control panel is provided on the top surface or front cover, then the structure is separated, but repair requires inconvenient dismantling of the cabinet

Engineering Contradiction:
Improvestructural separationVSAvoidcontrol panel repair
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The control panel is segmented as a separate, detachable component integrated into the door assembly. This allows the control panel to be independently removed for repair by simply detaching it from the door, without requiring dismantling of the entire cabinet or front cover structure

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the control panel is integrated onto the door assembly, then manufacturing is simplified and repair is facilitated, but the control panel requires direct placement on the door structure

Engineering Contradiction:
Improvemanufacturing processVSAvoiddoor assembly integration
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The control panel is merged with the door assembly, integrating it into the existing door structure rather than placing it separately on the top surface or front cover. This reduces the number of separate components and simplifies the overall fabrication process while maintaining protection through the door's structural design

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10557226B2Laundry treatment apparatus and door of a laundry treatment apparatus
Publication Date: 2020.02.11 LG ELECTRONICS INC
  • US10557226B2 patent drawing
  • US10557226B2 patent drawing
  • US10557226B2 patent drawing

AI summary

A laundry treatment apparatus including a cabinet defining an external appearance, a drum rotatably provided inside the cabinet to accommodate laundry, and a door assembly pivotably provided at the cabinet to open or close an opening in the drum. The door assembly includes a door body configured to open or close the cabinet, a control panel provided on an inner surface of the door body to receive an input related to operation from a user and to display operation of the laundry treatment apparatus, and a control panel cover separably provided on a rear surface of the control panel to define a rear surface of the door assembly. The control panel includes an input unit configured to receive the input related to operation from the user, a display unit configured to display the input received from the input unit, and a PCB configured to control the control panel.