Door Jamb Corner Seal Preventing Water Infiltration

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Solution Overview

Problem

Existing entry systems, particularly doorways, face challenges in sealing the corners where the sill and door jamb meet, leading to water infiltration due to wind-driven rain, as conventional seals are ineffective in preventing leakage at these junctions.

Innovation Solution

The implementation of a corner seal with an upper portion that seals against the weather strip and a lower portion spaced apart to form a gap, which prevents water from entering the channel and reduces air velocity, using a design that includes a projection to eliminate gaps and inhibit water and air flow, made from materials like soft polymeric foam with a wear-resistant outer surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rectangular corner pad is placed on the bottom of the jamb to seal the corner, then water infiltration is reduced, but air velocity increases and capillary action occurs through the gap between the pad and weather strip

Engineering Contradiction:
Improvesealing effectivenessVSAvoidwater infiltration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The corner seal is divided into multiple functional segments: an upper portion that contacts the weather strip and a lower portion spaced apart to form a gap. This segmentation allows the seal to simultaneously block water infiltration paths while managing air flow and preventing capillary action through strategic gap placement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a traditional single-plane seal to a three-dimensional corner seal structure with vertical spacing between the lower portion and weather strip. This dimensional change creates a controlled gap space that disrupts capillary action and manages air flow patterns to prevent water infiltration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the lower portion of the corner seal is spaced apart from the weather strip to form a gap, then capillary action is prevented, but sealing completeness may be compromised

Engineering Contradiction:
Improvecapillary actionVSAvoidseal completeness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

Different portions of the corner seal have different spatial relationships with the weather strip: the upper portion makes direct contact for sealing, while the lower portion is spaced apart to prevent capillary action. This local differentiation of sealing strategy optimizes performance for different infiltration mechanisms.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If conventional weather strips are used to seal the door jamb, then general weather sealing is achieved, but corner junctions remain vulnerable to water leakage

Engineering Contradiction:
Improveweather sealingVSAvoidcorner seal integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The corner seal integrates multiple sealing functions into a single component: it combines the roles of corner filling, weather stripping, and capillary action prevention. This merging of functions addresses the vulnerability of corner junctions while maintaining ease of operation through a unified seal design.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively minimizes water infiltration by preventing capillary action and air-driven water movement, ensuring a leak-tight seal and reducing the velocity of air flow, thereby enhancing the sealing efficiency at the door jamb corners.

Implementation Method 1

This design effectively minimizes water infiltration by preventing capillary action and air-driven water movement

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

reducing the velocity of air flow, thereby enhancing the sealing efficiency at the door jamb corners

Methodology Applied
Scientific EffectAir flow velocity reduction:

Data Source

PatentUS8127500B2Entry system with water infiltration barrier
Publication Date: 2012.03.06 THERMA TRU CORP
  • US8127500B2 patent drawing
  • US8127500B2 patent drawing
  • US8127500B2 patent drawing

AI summary

Entry systems that minimize water infiltration due to a wind driven rain. In one embodiment, the entry system includes a corner pad that includes an upper portion that seals against the weather strip when the door is closed and a lower portion that is spaced apart from the weather strip to form a gap between the lower portion and the weather strip. The lower portion seals against the door when the door is closed.