Vehicle Door Latch Bypass Mechanism for Impact Safety

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Solution Overview

Problem

Existing vehicle door latch systems are prone to inadvertent unlatching during lateral acceleration, such as in a side impact, due to the exterior door handle shifting outwardly, which can cause the latch to release unintentionally.

Innovation Solution

A latch system incorporating a bypass mechanism with linkages and a locking member that distinguishes between normal and high-speed movements of the door handle, ensuring the latch remains engaged during rapid movements, thereby preventing unintentional unlatching during crashes or impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the door handle is connected directly to the latch mechanism, then the door can be opened easily by normal handle movement, but the latch may release unintentionally during lateral acceleration or side impact

Engineering Contradiction:
Improveease of door openingVSAvoidlatch stability during impact
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The bypass mechanism dynamically changes its state based on the speed of handle movement. During normal operation, the mechanism allows linkage between handle and latch. During high-speed impact, the mechanism automatically disconnects the linkage, preventing unintentional latch release while maintaining normal operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bypass mechanism acts as an intermediary between the door handle and latch mechanism. It includes a bypass member with engagement surfaces that can connect or disconnect the first and second linkages, serving as a protective mediator that filters out harmful high-speed movements

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If counterweights or inertia locks are added to prevent inadvertent unlatching, then latch stability during lateral acceleration improves, but device complexity increases

Engineering Contradiction:
Improvelatch stability during lateral accelerationVSAvoidcomplexity of latch mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system changes the operational parameter of velocity to control latch behavior. The bypass mechanism uses the speed of handle movement as a discriminating parameter, allowing normal low-speed operation while blocking high-speed impact-induced unlatching, avoiding the need for complex counterweights or inertia locks

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents the door latch from releasing during high-speed movements caused by vehicle impacts, maintaining door security and preventing unintended opening.

Implementation Method 1

When the bypass mechanism is in its home configuration, movement of the first linkage relative to the second linkage at a second velocity that is significantly greater than the first velocity causes the bypass mechanism to shift from its home configuration to its bypass configuration

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentUS10240370B2Vehicle door latch with release linkage bypass device
Publication Date: 2019.03.26 FORD GLOBAL TECH LLC
  • US10240370B2 patent drawing
  • US10240370B2 patent drawing
  • US10240370B2 patent drawing

AI summary

A latch system for vehicle doors includes a bypass mechanism that mechanically disconnects a linkage assembly if an exterior door handle is moved towards an open position at a high speed. The bypass mechanism ensures that the door latch mechanism does not unlatch in the event a crash causes the exterior door handle to move open at a high speed, while providing for normal unlatching operation if the exterior door handle is opened at a relatively low velocity by a user.