Door Latch Spindle Drive With Integrated Nut-Coupling Assembly

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Solution Overview

Problem

Existing drive arrangements for motorized adjustment of actuating elements in motor vehicle door latch housings require significant installation space due to the interposed coupling element's sweeping motion, which limits compact design and increases manufacturing costs.

Innovation Solution

Integration of the spindle nut and coupling element as a single, compact plastic unit, allowing for a snap-in or clip connection, reducing friction and weight, and enabling parallel linear movement that translates to rotational movement of the actuating element, thus minimizing the size and weight of the door latch housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the spindle nut and coupling element are designed as separate components, then the assembly allows for easier manufacturing and replacement, but the installation space requirement increases due to the sweeping motion of the coupling element

Engineering Contradiction:
Improveinstallation spaceVSAvoidcomponent assembly
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the spindle nut and coupling element into a single integrated component. The coupling element is formed as one piece with the spindle nut, eliminating the need for separate manufacturing and assembly of these two parts. This integration directly reduces the volume required for the moving components while maintaining the functional capability of the sweeping motion.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the coupling element performs sweeping motion to act on the actuating element, then the rotational adjustment function is achieved, but the size of the door latch housing increases

Engineering Contradiction:
Improverotational adjustment functionVSAvoiddoor latch housing size
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent implements a nested arrangement where the coupling element is integrated within the spindle nut structure. The coupling element's sweeping motion path is contained within the overall footprint of the spindle nut assembly, allowing the rotational adjustment function to be achieved without increasing the external dimensions of the door latch housing.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a compact and cost-effective design with reduced friction and weight, ensuring reliable actuating element positioning and minimizing installation space requirements, while allowing for efficient operation and manual adjustment in emergency situations.

Implementation Method 1

a spindle and a spindle nut mounted thereon, with the spindle being coaxially driven by a driven shaft of the motor

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

The coupling element contains a journal at its end, engaging in a seat of the actuating element in order to rotate said element

Methodology Applied
Scientific EffectJournal bearing: Axle

Data Source

PatentUS11028912B2Drive arrangement for motorized adjustment of an actuating element rotatably mounted in a motor vehicle door latch housing
Publication Date: 2021.06.08 KIEKERT AG
  • US11028912B2 patent drawing
  • US11028912B2 patent drawing
  • US11028912B2 patent drawing

AI summary

A drive arrangement for motorized adjustment of an actuating element, rotatably mounted inside a motor vehicle door latch housing. The drive arrangement comprises a motor and a spindle drive connected to the motor, the spindle drive containing a spindle and a spindle nut mounted thereon. The spindle is coaxially driven by a driven shaft of the motor. The spindle nut acts on the actuating element in order to rotate it by at least one interposed coupling element. The spindle nut and the coupling element form a single unit.