Door Leaf Actuation Lever Kinematics Protective Cover

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Solution Overview

Problem

Existing door leaf actuation systems face challenges with design impairment and damage risk due to external cable transmission, which complicates assembly and increases maintenance costs while offering limited protection against mechanical and weather-related influences.

Innovation Solution

A device with a protective cover for the transmission means, integrated into the lever kinematics, provides a closed guide space to safeguard electrical and data transmission, allowing for easy assembly and maintenance, while also accommodating additional functional components, and features a flexible attachment mechanism for enhanced protection and user interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If transmission means are laid on the outside between door leaf and door frame, then electrical energy and data can be transmitted, but the design is impaired and the transmission means are exposed to damage risk

Engineering Contradiction:
Improveprotection against damageVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective cover integrates multiple functions: it protects the transmission means, provides a user interface, and serves as a structural component of the lever kinematics. By combining these functions into a single integrated component, the design achieves protection without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protective cover is designed as a multi-functional element that simultaneously protects the transmission means, provides a user interface for interaction, and integrates with the lever kinematics structure. This multi-functionality resolves the contradiction by achieving multiple benefits without linearly increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If transmission means are exposed externally, then assembly is simpler, but the transmission means are exposed to mechanical and weather-related influences

Engineering Contradiction:
Improveexposure to mechanical and weather influencesVSAvoidassembly simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The protective cover is pre-assembled with the lever element in the factory, creating a protected guide space for the transmission means before final installation. This preliminary protection action ensures the transmission means are shielded from mechanical and weather influences while maintaining assembly simplicity through pre-integration.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a protective cover is added to the lever kinematics, then the transmission means are protected, but the device complexity increases

Engineering Contradiction:
Improveprotection of transmission meansVSAvoidlever kinematics complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective cover is integrated with the lever element through positive and/or non-positive fastening methods, merging the protection function with the existing lever kinematics structure. This integration achieves protection without adding independent complex subsystems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protective cover serves multiple purposes: protecting the transmission means, providing a user interface, and integrating with the lever kinematics. This multi-functionality ensures that the added component delivers multiple benefits rather than simply increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If cable transmission is used between door leaf and door frame, then electrical energy can be transmitted, but the transmission means are exposed to damage risk

Engineering Contradiction:
Improveprotection against damageVSAvoidenergy transmission efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The protective cover is pre-assembled with the lever element in the factory, creating a protected guide space for the transmission means before final installation. This preliminary protection action ensures the transmission means are shielded from mechanical and weather influences while maintaining assembly simplicity through pre-integration.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3483375B1Device for at least partially automatic actuation of a door wing
Publication Date: 2023.07.12 DORMAKABA DEUT GMBH
  • EP3483375B1 patent drawingFigure 1a~1b
  • EP3483375B1 patent drawingFigure 2a~2b
  • EP3483375B1 patent drawingFigure 3a~3c

AI summary

The invention relates to a device (100) for at least partially automatically actuating a door leaf (101), comprising: a drive (10) with a drive pivot axis (11) for driving the door leaf (101) at least partially during a movement between an open position (II) and a closed position (I), a frame element (20) with a frame pivot axis (21) for supporting a movement of the door leaf (101), a lever kinematics (30) with at least one lever element (31) for establishing an operative connection between the drive (10) and the frame element (20), wherein the lever kinematics (30) comprises at least one transmission means (33) for transmitting electrical energy and/or data between at least one frame-side energy source (22) and a drive-side energy receiver (12).According to the invention, the lever kinematics (30) has a protective cover (34) for the transmission means (33), wherein the protective cover (34) is attached to the lever element (31) in a form-fit and/or force-fit manner, and wherein an enclosed guide space (37) for the transmission means (33) is formed between the protective cover (34) and the lever element (31).