Vehicle Door Lock Actuating Lever Impact Retention

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Solution Overview

Problem

In vehicles, side doors can involuntarily open due to deformation from side impacts, posing safety risks and violating regulatory requirements, as existing exterior opening controls can be triggered by impact-induced compression, leading to unintended door opening.

Innovation Solution

A drive system arrangement featuring a lock actuating lever and a movement transmission rod with specific geometries, ensuring the actuating lever is driven to a position that keeps the door closed during impacts by utilizing a bent transmission rod with a 90-degree end and a U-shaped end, which pivots and moves to maintain the lock in a rest position, preventing door opening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional exterior opening control is provided on the door, then the door can be opened by external control, but the door may involuntarily open during side impact due to deformation of the door panel

Engineering Contradiction:
Improvedoor opening controlVSAvoiddoor closed state during impact
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an intermediary mechanism (the angle-shaped transmission rod with pivot point) between the exterior opening control and the lock actuating lever. This intermediary transforms the direct linear connection into an angular connection that filters out unwanted movements from door panel deformation during impact, while still transmitting intentional opening commands. The pivot point acts as a mediator that allows controlled movement transmission while blocking harmful movements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the transmission rod is made rigid and straight for efficient force transmission, then the opening control is responsive, but impact deformation directly transmits force to open the door

Engineering Contradiction:
Improveopening control responseVSAvoidimpact-induced door opening
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent transforms the rigid straight transmission rod into a dynamic angular structure with a pivot point. This dynamic structure allows the transmission rod to adapt its configuration based on the type of movement applied: it transmits intentional opening commands efficiently while absorbing and redirecting harmful forces from impact deformation. The angular geometry provides dynamic response differentiation between controlled and uncontrolled movements.

Inventive Principle:
Principle #15Dynamics

3Reliability

If additional components are added to prevent door opening during impact, then door safety during impact is improved, but the drive system complexity increases

Engineering Contradiction:
Improvedoor closed state during impactVSAvoiddrive system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the transmission rod into two functional parts: a first portion connected to the exterior opening control and a second portion connected to the lock actuating lever, with a pivot point between them. This segmentation allows each portion to perform its specific function while the pivot point provides the necessary mechanical advantage to prevent impact-induced opening without requiring additional complex components like sensors or actuators.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively keeps the side door closed during impacts, enhancing safety and compliance with regulatory standards by preventing untimely opening, while being simple, economical, and adaptable to various vehicle designs.

Implementation Method 1

in the event of an impact on a wall of such an opening, in particular in the event of an impact on an exterior panel of such an opening

Methodology Applied
Scientific EffectImpact force: Impact Force

Implementation Method 2

the transmission rod and/or the lever actuation being arranged so that in the event of an impact on a wall of such an opening, the actuating lever is driven in the first direction

Methodology Applied
Scientific EffectPivoting: Hinge

Data Source

PatentEP3608134B1Arrangement for a vehicle door keeping the door closed in the event of a crash
Publication Date: 2022.05.04 RENAULT SA
  • EP3608134B1 patent drawingFigure 1
  • EP3608134B1 patent drawingFigure 2
  • EP3608134B1 patent drawingFigure 3

AI summary

The invention relates to an arrangement (10) for a door or window comprising a lock (11), an actuating lever (12) for the lock (11) pivoting at a base of the actuating lever (12), in a first direction towards a rest position (PR) in which the lock (11) blocks such a door or window, and in a second direction towards an open position (PO) in which the lock (11) allows the release of such a door or window, an opening control for such a door or window, a motion transmission rod (20) comprising a first part (21) connected to the opening control for such a door or window and a second part (22) connected to the actuating lever (12) of the lock (11), the transmission rod (20) and/or the actuating lever (12) being arranged such that in the event of an impact (F) on a wall, the actuating lever (12) is moved in the first sense.