Door Lock Adjustable Fastening for Variable Thickness

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Solution Overview

Problem

Existing door locks are limited in their versatility due to design dependencies on specific door thicknesses, leading to potential damage or insecure fastening when used on doors that are either too thick or too thin, as they require adjustment or specific fastening elements to function effectively.

Innovation Solution

A door lock with an adjustable fastening element featuring a bayonet-style connection and an adjustment device that allows for adjustable contact pressure, enabling secure fastening across various door thicknesses without the need for pre-adjustment or specific elements, and facilitating easy assembly and disassembly without additional tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed fastening element is used to attach the locking element to the door, then the assembly is simple, but the door lock cannot be securely fastened on doors of different thicknesses

Engineering Contradiction:
Improvecompatibility with different door thicknessesVSAvoidstructure of fastening element
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fastening element incorporates an adjustment device with movable components that can dynamically adapt to different door thicknesses. The fastening element includes a first part attached to the locking element and a second part that can be positioned at different distances from the first part, allowing the system to accommodate varying door thicknesses while maintaining secure fastening.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the door is too thick, then the locking element can be inserted, but the fastening element causes damage or scratches on the door

Engineering Contradiction:
Improvesecure fasteningVSAvoiddamage or scratches on door
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The adjustment device allows changing the positional parameter of the fastening element relative to the door. By adjusting the distance between the first and second parts of the fastening element, the system can optimize the contact pressure and positioning to prevent damage to the door while ensuring secure fastening, even on thicker doors.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the door is too thin, then the locking element can be inserted, but the locking element cannot be securely fastened to the door

Engineering Contradiction:
Improveassembly simplicityVSAvoidsecure fastening
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The adjustment device enables the fastening element to dynamically adapt to thin doors by reducing the distance between its parts. This dynamic adjustment allows the fastening element to maintain adequate contact pressure and secure attachment even when the door thickness is insufficient for standard fastening configurations.

Inventive Principle:
Principle #15Dynamics

4Reliability

If pre-adjustment or specific fastening elements are used for different door thicknesses, then secure fastening is achieved, but the assembly process becomes more complex and time-consuming

Engineering Contradiction:
Improvesecure fasteningVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The adjustment device is designed to be self-adjusting during the assembly process. The user can simply insert the locking element and the adjustment device automatically positions the fastening element at the appropriate distance, eliminating the need for pre-adjustment or selection of specific fastening elements for different door thicknesses.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a single door lock to be used on doors of different thicknesses, preventing damage and ensuring secure fastening, while enabling quick and tool-free assembly and disassembly, thus addressing the limitations of existing door lock designs.

Implementation Method 1

The fastening element may be frictionally connected to the door in the fastening position

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11591824B2Door lock
Publication Date: 2023.02.28 RITTALWERK RUDOLF LOH GMBH & CO KG
  • US11591824B2 patent drawing
  • US11591824B2 patent drawing
  • US11591824B2 patent drawing

AI summary

The invention relates to a door lock with a locking element (1) for locking the door (3) in a closed state and a fastening element (2) for fastening the locking element (1) to the door (3), wherein that the fastening element (2) has an adjustable adjustment device (4) to compensate for different door thicknesses.