Door Lock Assembly Automatic Unlocking Mechanism

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Solution Overview

Problem

Existing tubular locks do not provide a seamless 'emergency egress' feature, where users can exit without manually operating locking mechanisms, and often result in users being locked out after exiting, due to the lack of a non-lockout feature.

Innovation Solution

The lock assembly includes an interior and exterior handle system with a biasing member or torsion spring that allows the latch to be retracted without manually unlocking the locking member, enabling emergency egress and preventing lockout by automatically moving the locking member to the unlocked position when the interior handle is used to retract the latch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the lock assembly includes a locking member that must be manually operated to unlock, then the locking security is improved, but the ease of operation deteriorates during emergency egress situations

Engineering Contradiction:
Improvelocking securityVSAvoidemergency egress capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The biasing member is pre-configured to automatically move the locking member to the unlocked position when the interior handle is operated, eliminating the need for manual unlocking during emergency egress. This preliminary mechanical arrangement ensures that the emergency exit function is already prepared and will activate automatically when needed.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the locking member remains in the locked position after the user exits, then the locking security is maintained, but the user becomes locked out of the door

Engineering Contradiction:
Improvelocking securityVSAvoidaccessibility after exit
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The biasing member is pre-positioned to automatically transition the locking member from the locked to unlocked position upon operation of the interior handle, ensuring that the lock becomes accessible again after emergency egress without requiring manual intervention.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the exterior handle is made inoperable when locked, then the locking security is improved, but the device complexity increases to prevent lockout scenarios

Engineering Contradiction:
Improvelocking securityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The biasing member function is extracted and dedicated solely to automatically unlocking the locking member when the interior handle is operated, separating this automatic unlock function from the manual key operation. This allows the exterior handle to remain simple and inoperable when locked, while the interior assembly handles the automatic unlock through the extracted biasing member mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows users to exit the door without manually unlocking the lock and prevents being locked out, as the lock assembly automatically transitions to an unlocked state when the interior handle is used to retract the latch, ensuring easy egress and non-lockout functionality.

Implementation Method 1

The exterior assembly further includes a biasing member that biases the locking member toward the unlocked position

Methodology Applied
Scientific EffectSpring biasing: Spring

Implementation Method 2

The lock assembly further includes a torsion spring that biases the locking member toward the unlocked position. When the locking member is in the locked position, movement of the interior handle to retract the latch causes the torsion spring to rotate the locking member to the unlocked position.

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Data Source

PatentUS8491023B2Door lock assembly
Publication Date: 2013.07.23 SCHLAGE LOCK CO LLC
  • US8491023B2 patent drawing
  • US8491023B2 patent drawing
  • US8491023B2 patent drawing

AI summary

A lock assembly for use with a latch movable from an extended position to a retracted position, and the lock assembly includes an interior assembly and an exterior assembly. The interior assembly includes an interior handle manually movable to retract the latch and a locking member manually operable such that the locking member is movable from an unlocked position to a locked position. The exterior assembly includes an exterior handle manually operable to retract the latch when the locking member is in the unlocked position and inoperable to retract the latch when the locking member is in the locked position. The exterior assembly further includes a biasing member that biases the locking member toward the unlocked position. When the locking member is in the locked position, movement of the interior handle to retract the latch causes the biasing member to move the locking member to the unlocked position.