Electromagnetic Door Locking with Counterweight Vibration Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electromagnetic door locking mechanisms are not sufficiently vibration-resistant and shock-resistant, leading to potential malfunction during mechanical impacts or vibrations.

Innovation Solution

A door locking device with a plunger movable in an energizable coil, coupled to a pre-tensioned weight via a rocker arm, ensures vibration resistance by equalizing acceleration forces on the plunger and weight, using a spring device to maintain the locked position, and incorporating a locking monitoring sensor for status verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional electromagnetic door lock is used, then the locking mechanism is simple, but it is not sufficiently vibration-resistant and shock-resistant

Engineering Contradiction:
Improvevibration resistanceVSAvoidmechanical structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies a counterweight (Gewichtskörper) connected to the plunger via a rocker arm that creates a balancing force against gravitational and vibrational forces. The counterweight system compensates for acceleration forces during vibrations and shocks, maintaining reliable locking engagement without requiring complex additional stabilization mechanisms.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent introduces a dynamic balancing system where the counterweight and spring device work together to continuously adjust and balance forces acting on the plunger. This dynamic system adapts to varying vibration and shock conditions, maintaining locking reliability through continuous force equilibrium rather than static design.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a pre-tensioned weight is used to improve vibration resistance, then the locking device becomes more reliable, but the device complexity increases

Engineering Contradiction:
Improvelocking reliabilityVSAvoidmechanical components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The counterweight (Gewichtskörper) is used to balance gravitational and vibrational forces acting on the plunger, providing continuous compensation for external disturbances. This single counterweight component, working with the rocker arm mechanism, delivers substantial vibration resistance without requiring multiple complex stabilization systems.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The patent combines the counterweight, spring device, and rocker arm into an integrated force-balancing system. These components work together as a unified mechanism to achieve vibration resistance, reducing the need for separate stabilization systems and minimizing overall mechanical complexity while maximizing reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the plunger is made linearly movable in the coil, then the control is simplified, but the vibration resistance is reduced

Engineering Contradiction:
Improvecontrol simplicityVSAvoidvibration resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The counterweight system compensates for vibrational and shock forces acting on the linearly movable plunger, maintaining reliable locking engagement despite the simple linear motion design. The counterweight creates balancing forces that counteract external disturbances, allowing the plunger to maintain stable linear movement without complex vibration compensation mechanisms.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The dynamic force-balancing system with counterweight and spring device continuously adapts to vibrational conditions, maintaining stable linear plunger movement. This dynamic compensation allows the simple linear control mechanism to remain both easy to operate and resistant to vibrations through continuous force equilibrium adjustment.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a mechanically simple, reliable, and vibration-resistant locking mechanism that maintains the locked state under mechanical impacts or vibrations, with easy control and monitoring capabilities.

Implementation Method 1

the coil (18) is or is moved linearly between a closed position and an open position

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

the weight body is or is subjected to a force directed in the direction of the rocker by means of a, in particular pre-tensioned, spring device

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentEP4663880A1Door locking device, especially electromagnetic door locking device
Publication Date: 2025.12.17 KENDRION KUHNKE AUTOMATION
  • EP4663880A1 patent drawingFigure 1a~1b
  • EP4663880A1 patent drawingFigure 2~3
  • EP4663880A1 patent drawing

AI summary

The invention relates to a door locking device (10), in particular an electromagnetic door locking device (10), for a door with a plunger (14) arranged linearly movable in an energizable or energized coil (18) for a locking element, in particular a locking bolt (12), of the door, wherein the plunger (14) is or is moved linearly between a closed position and an open position, wherein the plunger (14) is coupled at one end side by means of a rotatably mounted rocker (15) to a, preferably rigid, weight body (16), wherein the weight body (16) is linearly movable, wherein in the closed position of the plunger (14) the weight body (16) is or is subjected to a force directed in the direction of the rocker (15) by means of a, in particular pre-tensioned, spring device (17).