Motor Vehicle Door Lock Spring Damping

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Solution Overview

Problem

Motor vehicle door locks experience creaking noises due to friction from springs, which existing lubricants fail to consistently suppress across varying temperatures and moisture conditions, leading to ineffective noise reduction.

Innovation Solution

A torsion spring with a coiled section abutting a damping element's arcuate segment, made of elastomeric plastic, ensures frictional interaction, preventing relative movement and diameter changes, thus suppressing creaking noises without additional assembly steps and maintaining effectiveness across a wide temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If lubricant is applied to the spring to reduce friction, then creaking noises are suppressed, but the solution is unreliable under varying temperature and moisture conditions

Engineering Contradiction:
Improvecreaking noisesVSAvoidlubricant effectiveness
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent replaces the chemical lubrication system with a mechanical damping system. Instead of relying on lubricant films that degrade under temperature and moisture variations, the invention uses a viscoelastic damping element that mechanically absorbs friction energy through material deformation. The damping element is pressed against the spring windings, creating controlled friction that converts creaking vibrations into heat energy, thereby eliminating noise without relying on chemical lubricants.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-generated harmful factors

If damping element is added to suppress spring noises, then creaking is reduced, but device complexity increases

Engineering Contradiction:
Improvecreaking noisesVSAvoidlocking mechanism complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the damping function with the existing spring assembly by integrating the damping element directly onto the spring structure. The damping element is positioned to contact the spring windings and is retained by simple features on the spring or housing, combining noise suppression with the existing mechanical components rather than adding a separate complex damping system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The damping element acts as an intermediary component between the spring and the surrounding housing structure. It mediates the frictional interactions by providing a controlled contact surface that absorbs vibrations, transforming the direct metal-to-metal or metal-to-plastic friction into a controlled energy dissipation mechanism that protects the surrounding plastic components from noise amplification.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses creaking noises by ensuring even movement and consistent friction damping of the spring windings, protecting the latch housing from dirt and water, and maintaining performance over decades without additional assembly or lubricant application.

Implementation Method 1

the coiled section of the spring and/or the individual windings of the coiled section of the spring glide along the arcuate segment with friction

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the damping element for the locking mechanism component and/or the locking pin generally ensures that movements of the locking mechanism component and/or the locking pin are damped

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 3

made of elastomeric plastic, ensures frictional interaction, preventing relative movement and diameter changes

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Data Source

PatentUS11608661B2Motor vehicle door lock
Publication Date: 2023.03.21 KIEKERT AG
  • US11608661B2 patent drawing
  • US11608661B2 patent drawing
  • US11608661B2 patent drawing

AI summary

A motor vehicle door lock which is equipped with a locking mechanism substantially comprising a catch and pawl. Furthermore, a locking pin is provided for interaction with the locking mechanism. Furthermore, there is a damping element for a locking mechanism component and/or the locking pin. Finally, the configuration includes at least one spring which is assigned to the locking mechanism. According to the invention, the spring at least partially abuts the damping element.