Multi-Point Door Lock Assembly with Wedge-Shaped Sealing

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Solution Overview

Problem

Traditional door entry systems have a single or dual point of locking connection between the door panel and frame, making them susceptible to forced opening, and often fail to effectively seal against environmental elements like noise, weather, and insects due to inadequate sealing mechanisms.

Innovation Solution

A door lock assembly with a movable locking element that locks and seals the door to the frame, featuring a rail-style, wedge-shaped locking mechanism and a resilient member to enhance sealing and reduce noise during operation, along with a system for user registration and access management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional latch mechanisms with single or dual point locking connections are used, then the door can be easily locked, but the door is susceptible to forced opening and inadequate sealing

Engineering Contradiction:
ImprovesecurityVSAvoidforced entry vulnerability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The locking system is divided into multiple locking points distributed along the door edge, transforming a single-point latch into a multi-point locking system. This segmentation increases security by requiring simultaneous failure of multiple locking points for forced entry, while maintaining simple operation through a single actuator that engages all points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The locking mechanism transitions from a single-point engagement to a distributed linear array of locking points along the door edge. This dimensional expansion from point to line provides both enhanced security through multiple engagement points and improved sealing along the entire door-perimeter interface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If traditional weather stripping is used between door panel and frame, then sealing is attempted, but the seal becomes disjoined and ineffective

Engineering Contradiction:
Improveenvironmental element penetrationVSAvoidseal integrity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The sealing function is merged with the locking mechanism itself. The locking elements serve dual purposes: securing the door at multiple points and maintaining continuous contact with the frame to prevent environmental element penetration. This eliminates the need for separate weather stripping that can become disjoined.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The locking elements are designed to perform multiple functions simultaneously: mechanical locking to prevent door opening and sealing to block environmental elements. This multi-functionality ensures that the same structural components providing security also maintain seal integrity, preventing noise, weather, and insect penetration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If multiple locking points are implemented, then forced entry resistance improves, but device complexity increases

Engineering Contradiction:
Improveforced entry resistanceVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking system is designed to automatically engage multiple locking points through a single actuation action. The mechanism self-distributes the locking force along the door edge without requiring manual intervention at each point, reducing operational complexity while maintaining multiple secure engagement points.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex multi-component mechanical locking systems with a streamlined mechanism that uses a single actuator to engage multiple locking points. This substitution reduces the number of moving parts and mechanical components while achieving the same or improved security performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced security and sealing capabilities, preventing forced entry and environmental intrusions while allowing for user-controlled access and management of the door lock system.

Implementation Method 1

a resilient member to enhance sealing and reduce noise during operation

Methodology Applied
Scientific EffectResilience: Elasticity

Data Source

PatentUS10119302B2Door lock assembly for a dwelling
Publication Date: 2018.11.06 WEDGETLS LLC
  • US10119302B2 patent drawing
  • US10119302B2 patent drawing
  • US10119302B2 patent drawing

AI summary

A door lock assembly for use with a door having a frame element that includes a main body and a pair of opposed sides that forms a channel therebetween. One of the sides of the main body has a connector portion. The assembly also includes a movable locking assembly that is coupled to the connector portion of the frame element and has one or more elongated locking elements that is movable between a locked position and an unlocked position. The assembly also includes a latch assembly configured for coupling a door to a door frame, and if desired an actuator assembly.