Vehicle Door Mirror Visor Airflow Control for Wind Noise Reduction

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Solution Overview

Problem

Vehicular visual recognition devices, such as exterior rearview mirrors, experience noise issues like wind noise and whistling due to airflow entering through openings during vehicle travel.

Innovation Solution

The design incorporates a trunk portion with an opening for the optical axis, covered by an outer peripheral member with a peripheral wall, and a wall portion at the rear side of the opening, which directs airflow to minimize noise by creating a narrow and bent airflow path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an opening is formed in the outer peripheral member for the optical axis to pass through, then the viewing function is improved, but noise generation increases due to airflow entering the interior

Engineering Contradiction:
Improveviewing functionVSAvoidnoise generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A airflow control member is introduced as an intermediary element between the opening and the interior space. This member selectively allows optical signals to pass through while blocking or redirecting airflow, thereby mediating between the viewing function requirement and the noise reduction requirement

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The outer peripheral member is designed with different local properties: the opening portion maintains high transparency for optical signals, while the airflow control portion provides aerodynamic functionality to block or redirect air flow. This local differentiation allows simultaneous achievement of viewing function and noise suppression

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the opening portion is made larger to improve optical performance, then viewing quality is improved, but wind noise and whistling increase

Engineering Contradiction:
Improveoptical performanceVSAvoidwind noise and whistling
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The opening portion is segmented into multiple smaller openings or sub-apertures arranged in a specific pattern. This segmentation maintains sufficient total optical transmission area for good viewing quality while reducing the continuous open area that causes wind noise and whistling effects

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The airflow control member acts as a mediator that allows optical signals to pass through the segmented openings while blocking or redirecting air flow, thereby enabling larger effective optical area without proportional increase in noise

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses noise generation by redirecting airflow, reducing the amount of air entering the interior and thus minimizing wind noise and whistling during vehicle travel.

Implementation Method 1

a wall portion that is provided at the trunk portion, and that, at a vehicle rear side portion of the opening portion, faces the peripheral wall at a radial direction side of the opening portion

Methodology Applied
Scientific EffectAirflow redirection:

Data Source

PatentUS10676029B2Viewing device for vehicle
Publication Date: 2020.06.09 KK TOKAI RIKA DENKI SEISAKUSHO
  • US10676029B2 patent drawing
  • US10676029B2 patent drawing
  • US10676029B2 patent drawing

AI summary

An opening (irradiation opening (90A)), which faces an opening portion of an outer peripheral member and through which an optical axis of an optical member (lamp unit (46)) passes, is formed in a trunk portion (88) that, together with a viewing means (door mirror) for assisting viewing by a vehicle occupant of a vehicle, is covered by the outer peripheral member (visor cover). Further, a wall portion (106), which runs along a peripheral wall of the opening portion and, at a vehicle rear side portion, faces the peripheral wall at a radial direction side, is formed at the trunk portion. Air, which enters into the opening portion while the vehicle is traveling, passes-through a flow path that is bent by the peripheral wall and the wall portion, and the flow rate is reduced, and noise is suppressed.