Vehicle Door Cabin Pressure Relief Air-Extractor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current passive pressure relief valves in vehicles are inadequate in quickly relieving cabin pressure build-up during door closure, leading to discomfort and potential noise and exterior element intrusion, as they must trade off between rapid pressure relief and minimizing noise and element entry.

Innovation Solution

An active pressure relief system utilizing a door-position sensor and controller to manage an air-extractor, which opens when the cabin-door is closed to equalize pressure and closes when the door is fully shut, using an actuator to maintain louvers in an open position to vent excess pressure and prevent external elements from entering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If passive pressure relief valves are designed as small as possible to reduce noise and exterior element entry, then noise and element intrusion are minimized, but the rate at which pressure relief valve may equalize pressure is limited

Engineering Contradiction:
Improvenoise and exterior element entryVSAvoidpressure equalization rate
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The pressure relief valve transitions from a static passive design to a dynamic active system with movable louvers controlled by an actuator. The valve opening area dynamically adjusts based on door position and pressure differential, allowing the system to achieve both low noise operation and rapid pressure equalization when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the pressure relief valve by using an actuator to control louver position. The valve opening area is varied as a controllable parameter rather than being fixed, enabling optimization of both noise reduction and pressure equalization performance under different operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If current pressure relief valves are designed to relieve cabin pressure fast enough during door closure, then passenger comfort is improved, but the size of the pressure relief valve may allow for more noise and exterior elements to enter the cabin than desired

Engineering Contradiction:
Improvepassenger comfortVSAvoidnoise and exterior element entry
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system incorporates feedback from door position sensors and pressure differential detection to control the actuator. This closed-loop control enables the pressure relief valve to respond appropriately to door closure events, opening sufficiently to maintain passenger comfort while closing to prevent noise and element entry when the door is fully closed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary action by opening the pressure relief valve in anticipation of pressure build-up during door closure. The controller detects door opening and prepares the valve to be in an open position, allowing pressure to equalize before the door closes, thereby preventing discomfort while maintaining noise reduction.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If an active actuator is used to maintain louvers in an open position to vent excess pressure, then pressure relief capability is improved, but device complexity increases

Engineering Contradiction:
Improvepressure relief capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The pressure relief valve system uses the natural pressure differential created during door closure to drive the actuator, eliminating the need for an external power source. The high-pressure cabin air directly actuates the mechanism that opens the valve, and the valve closes automatically when pressure equalizes, making the system self-powered and reducing overall complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces cabin pressure build-up during door closure, enhancing passenger comfort by maintaining pressure equality with the external environment and minimizing noise and exterior element intrusion.

Implementation Method 1

The air-extractor may spring-biased louvers in a closed position in which the actuator overcomes a spring force to open the air-extractor. In this case, the actuator is energized to maintain the louvers in the open position, and when the actuator is no longer energized, the spring force returns the air-extractor to the closed position.

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS9656534B2Vehicle door closure cabin pressure relief system
Publication Date: 2017.05.23 FORD GLOBAL TECH LLC
  • US9656534B2 patent drawing
  • US9656534B2 patent drawing
  • US9656534B2 patent drawing

AI summary

An active pressure relief system for a vehicle cabin in response to a cabin-door closure. An air-extractor may be configured to open when a cabin-door is opened, and remain open until the last of a number of cabin-doors are closed. The air-extractor allows for the increased pressure resulting from the cabin-door closure to be equalized with the external environment through the air-extractor. After the last of a number of cabin-doors are closed, the air-extractor closes to inhibit noise and external elements from entering the cabin through the air-extractor.