Vehicle Door Storage Bin with Dual Covers and UV Disinfection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing motor vehicle door storage bins lack accessibility, security, and cleanliness features, making them inefficient for delivering and retrieving items while ensuring environmental protection and user convenience.

Innovation Solution

A door-integrated storage bin with a reinforcement assembly, dual covers, UV light disinfection, and a controller system for secure and sanitary item handling, allowing access from both inside and outside the vehicle, with features like sound absorption and lockable mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a storage bin is integrated into the door between inner and outer panels, then item storage capability is improved, but structural strength and rigidity deteriorate

Engineering Contradiction:
Improvestorage capacityVSAvoiddoor structural strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The storage bin is segmented into multiple compartments (first storage compartment, second storage compartment, third storage compartment) that can be independently accessed from different sides. This segmentation allows the storage function to be distributed throughout the door structure without compromising overall structural integrity, as each compartment is contained within reinforced sections of the door panel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The storage bin is nested within the door structure between the inner and outer panels, with the reinforcement assembly integrated into the same space. The first cover and second cover are nested within the door assembly, allowing the storage bin to occupy the existing door thickness without adding external bulk or compromising the door's structural framework.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If dual covers with biasing members are used to allow access from both inside and outside, then accessibility is improved, but device complexity increases

Engineering Contradiction:
ImproveaccessibilityVSAvoidcover mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The first cover and second cover are designed as movable components that can dynamically transition between open and closed positions. The biasing members provide automatic dynamic response, causing the covers to return to the closed position after being opened, eliminating the need for manual resetting or complex locking mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The biasing members enable the covers to self-close automatically after opening, providing a self-service function that maintains security without requiring user intervention. The system serves itself by automatically returning to the closed state, reducing the complexity of control mechanisms while improving ease of operation.

Inventive Principle:
Principle #25Self-service

3Strength

If a reinforcement assembly is added between panels, then structural strength is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedoor structural strengthVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The reinforcement assembly is merged with the storage bin structure, where the reinforcement ribs and cross-members serve dual purposes of both strengthening the door panel and forming the storage compartments. This consolidation reduces the number of separate manufacturing steps and assembly operations required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reinforcement assembly performs multiple functions simultaneously: it strengthens the door panel structure, provides mounting surfaces for the storage bin and covers, and creates the framework for the compartments. This multi-functionality reduces the overall component count and simplifies the manufacturing process by eliminating the need for separate reinforcement brackets or mounting structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances security, cleanliness, and ease of use by providing accessible, secure, and sanitized storage for items, while maintaining environmental protection and user convenience through dual access and UV disinfection.

Implementation Method 1

the vehicle includes an ultraviolet (UV) light source configured to emit UV light within the storage bin to disinfect an item within the storage bin

Methodology Applied
Scientific EffectUV light disinfection: Photo-oxidation

Implementation Method 2

the inner cover includes a sound absorbing panel, and the outer cover includes a sound absorbing panel

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Data Source

PatentUS11608004B2Storage bin for vehicle door
Publication Date: 2023.03.21 FORD GLOBAL TECH LLC
  • US11608004B2 patent drawing
  • US11608004B2 patent drawing
  • US11608004B2 patent drawing

AI summary

This disclosure relates to storage bin for a door of a motor vehicle. In an example, a door, which provides a boundary between a passenger compartment of the motor vehicle and an exterior of the motor vehicle, includes a storage bin configured such that an item in the storage bin is accessible both from the passenger compartment and from the exterior.