Doped Buffer Layer for CdTe Solar Cell Carrier Concentration

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Solution Overview

Problem

Current photovoltaic devices are inefficient due to low carrier concentration in cadmium telluride bulk, which can be improved by incorporating external dopants like copper into the back contact layer or doping the buffer layer.

Innovation Solution

A multilayered structure is created with a doped buffer layer adjacent to a transparent conductive oxide layer, where the dopant, such as copper, arsenic, or antimony, diffuses into the semiconductor absorber layer, increasing carrier concentration, and the structure includes a semiconductor window layer and absorber layer formed using materials like cadmium sulfide and cadmium telluride.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external dopants like copper are incorporated into the back contact layer or buffer layer is doped, then carrier concentration in cadmium telluride bulk is improved, but device complexity and manufacturing process complexity increase

Engineering Contradiction:
Improvecarrier concentrationVSAvoiddoping process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dopant is pre-incorporated into the buffer layer during the buffer layer formation process, before the absorber layer is deposited. This preliminary doping action eliminates the need for separate doping steps later in the process, reducing overall device complexity while achieving the desired carrier concentration improvement in the cadmium telluride bulk.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The buffer layer serves as an intermediary medium that facilitates dopant diffusion into the absorber layer. By placing the dopant in the buffer layer adjacent to the absorber layer, the buffer acts as a mediator that enables controlled dopant transfer during high-temperature processing, achieving bulk doping without direct contact doping methods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If dopant diffusion is achieved through high-temperature processing, then carrier concentration increases, but energy consumption and processing time increase

Engineering Contradiction:
Improvecarrier concentrationVSAvoidprocessing energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention utilizes high-temperature processing conditions that are already present during absorber layer deposition or subsequent annealing steps. By leveraging these existing temperature parameters rather than introducing separate high-temperature doping steps, the method achieves dopant diffusion and carrier concentration improvement without additional energy consumption beyond what is already required for layer formation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enhances the open circuit voltage and carrier concentration of photovoltaic devices, improving their efficiency by diffusing dopants from the buffer layer into the absorber layer during high-temperature processing.

Implementation Method 1

the dopant, such as copper, arsenic, or antimony, diffuses into the semiconductor absorber layer, increasing carrier concentration

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10153386B2Photovaltaic device conducting layer
Publication Date: 2018.12.11 FIRST SOLAR INC
  • US10153386B2 patent drawing
  • US10153386B2 patent drawing
  • US10153386B2 patent drawing

AI summary

A multilayered structure may include a doped buffer layer on a transparent conductive oxide layer.