Doped Ceria Hydrogen Production via Temperature Control

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Solution Overview

Problem

The existing two-step thermochemical water-splitting cycle for hydrogen production using cerium oxide (CeO2) has insufficient energy efficiency, requiring improvements to enhance productivity and reduce energy loss.

Innovation Solution

A method involving thermal reduction of CeO2 doped with metals like Mn and Co, followed by contact with water to generate hydrogen, with a controlled temperature difference between the two steps to minimize energy loss and optimize reaction conditions, including specific temperature ranges and doping ratios to improve reaction activity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If thermal reduction is performed at high temperature (1500°C or more) and water decomposition at low temperature (1000°C or less), then the thermochemical cycle can proceed, but energy efficiency is insufficient

Engineering Contradiction:
Improveenergy efficiencyVSAvoidtemperature difference between steps
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent changes the temperature parameters of the thermochemical cycle by performing both thermal reduction and water decomposition at high temperatures (1200-1400°C), eliminating the large temperature difference that caused energy loss in conventional cycles. This parameter change enables the system to maintain high temperature throughout the cycle, improving energy efficiency while still achieving complete water decomposition.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If CeO2 is used without metal doping, then the basic water-splitting function is achieved, but reaction activity is insufficient

Engineering Contradiction:
Improvereaction activityVSAvoidcomposition complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent creates a composite material by doping CeO2 with transition metals (Fe, Co, Ni, Mn) at specific concentrations (5-30 mol%). This composite structure combines the water-splitting capability of CeO2 with the catalytic activity of transition metals, significantly enhancing reaction activity and hydrogen production efficiency while maintaining a relatively simple material composition.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If large temperature difference between thermal reduction and water decomposition steps is used, then each step can be optimized separately, but energy loss increases

Engineering Contradiction:
Improveenergy lossVSAvoidprocess control
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent ensures continuity of useful action by maintaining high temperature throughout the entire thermochemical cycle. Both thermal reduction and water decomposition steps are performed at high temperatures (1200-1400°C), eliminating temperature drops that would cause energy loss. This continuous high-temperature process improves energy efficiency while the metal-doped CeO2 catalyst ensures the reactions proceed efficiently at these temperatures.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances energy efficiency, productivity, and the longevity of the hydrogen production system, allowing for stable hydrogen production over time while reducing manufacturing and running costs by minimizing temperature differences and equipment load.

Implementation Method 1

a step of thermal reduction for abstracting a part of oxygen atoms constituting CeO2 by heating to obtain a nonstoichiometric oxide

Methodology Applied
Scientific EffectThermal reduction: Thermolysis

Implementation Method 2

a step of reacting the nonstoichiometric oxide with water vapor (water decomposition reaction) to obtain hydrogen

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11027971B2Method for producing hydrogen
Publication Date: 2021.06.08 NIIGATA UNIVERSITY
  • US11027971B2 patent drawing
  • US11027971B2 patent drawing
  • US11027971B2 patent drawing

AI summary

A method for producing hydrogen of the present invention includes thermally reducing a reaction medium in which CeO2 is doped with a metal other than Ce and bringing the thermally reduced reaction medium into contact with water to oxidize the reaction medium and to generate the hydrogen. When a reaction temperature in the thermally reducing the reaction medium is defined as T1 [° C.] and a reaction temperature in the bringing the thermally reduced reaction medium into contact with the water is defined as T2 [° C.], a relation of T1−T2≤150 is satisfied. It is preferred that a series of processes including the thermally reducing the reaction medium and the bringing the thermally reduced reaction medium into contact with the water is repeated.