Doped HfO2 Ferroelectric Layer for Negative Capacitance FETs

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Solution Overview

Problem

Conventional semiconductor devices face challenges in achieving a low subthreshold swing due to the limitations of high-K gate materials like un-doped HfO2, which are amorphous and paraelectric, and ferroelectric materials such as PZT or BaTiO3, which are not fully compatible with silicon-based semiconductors and degrade with thickness reduction.

Innovation Solution

A doped HfO2 layer with an orthorhombic crystal phase is used, formed through specific annealing and capping processes, to create a ferroelectric dielectric layer in negative capacitance field effect transistors (NC FETs), enabling improved ferroelectric properties and compatibility with silicon-based semiconductors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If un-doped HfO2 is used as gate material, then high-K property is achieved, but the material remains amorphous and paraelectric without ferroelectric properties

Engineering Contradiction:
Improveferroelectric propertiesVSAvoidcrystal phase stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the compositional parameter by doping HfO2 with aluminum (Al) to achieve a minimum of 5 at% Al content. This compositional modification enables the material to form a stable orthorhombic crystal phase that exhibits ferroelectric properties, resolving the contradiction between achieving ferroelectricity and maintaining compositional stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining HfO2 with aluminum dopant. This composite approach allows the formation of a stable orthorhombic phase that displays ferroelectric behavior, overcoming the limitation of un-doped HfO2 which remains amorphous and paraelectric despite having high-K properties.

Inventive Principle:
Principle #40Composite materials

2Reliability

If ferroelectric materials like PZT or BaTiO3 are used, then ferroelectric properties are achieved, but compatibility with silicon-based semiconductors is reduced and performance degrades with thickness reduction

Engineering Contradiction:
Improveferroelectric propertiesVSAvoidcompatibility with silicon-based semiconductors
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the material composition by doping HfO2 with aluminum at concentrations of 5 at% or higher. This parameter change transforms the material properties to achieve ferroelectricity while maintaining compatibility with silicon-based semiconductor fabrication processes, avoiding the compatibility issues associated with traditional ferroelectric materials like PZT or BaTiO3.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adopts HfO2-based material system that can be processed using standard semiconductor manufacturing techniques, replacing exotic ferroelectric materials like PZT or BaTiO3. This approach uses more readily available and process-compatible materials that can be deposited and annealed using conventional CMOS-compatible processes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Length of moving object

If ferroelectric material thickness is reduced, then device scaling is achieved, but ferroelectric properties degrade

Engineering Contradiction:
Improvedielectric layer thicknessVSAvoidpolarization stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the compositional parameter by incorporating aluminum doping at 5 at% or higher concentrations in the HfO2 dielectric layer. This compositional modification enables the maintenance of stable ferroelectric polarization even when the dielectric layer thickness is reduced to 3 nm or below, allowing device scaling without sacrificing ferroelectric performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped HfO2 layer maintains polarization without degradation down to 3 nm, enhancing the subthreshold swing and compatibility with silicon-based semiconductors, thus improving the performance of NC FETs for low power operation.

Implementation Method 1

a doped HfO2 layer with an orthorhombic crystal phase is used, formed through specific annealing and capping processes

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

formed through specific annealing and capping processes

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 3

negative capacitance field effect transistors (NC FETs)

Methodology Applied
Scientific EffectNegative capacitance: Capacitance

Implementation Method 4

a ferroelectric material has been proposed

Methodology Applied
Scientific EffectFerroelectricity:

Data Source

PatentUS11631755B2Semiconductor device and manufacturing method thereof
Publication Date: 2023.04.18 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11631755B2 patent drawing
  • US11631755B2 patent drawing
  • US11631755B2 patent drawing

AI summary

In a method of manufacturing a negative capacitance structure, a dielectric layer is formed over a substrate. A first metallic layer is formed over the dielectric layer. After the first metallic layer is formed, an annealing operation is performed, followed by a cooling operation. A second metallic layer is formed. After the cooling operation, the dielectric layer becomes a ferroelectric dielectric layer including an orthorhombic crystal phase.